Wallenstein EU7200E, Operator'S Manual

Page 1: ...PORTABLE GENERATOR MODEL EU7200E EU6000 EU5000E OPERATOR S MANUAL EU7200E EU5000E...

Page 2: ...earest Authorized Repair Centre or distributer Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a...

Page 3: ...ealer and the customer at the time of deliv ery Customer s Name Dealer Name Address Address City State Province Code City State Province Code Phone Number Phone Number Contact Name Model Serial Number...

Page 4: ...n The serial number plates are located where indicated Please mark the numbers in the spaces provided for easy reference SERIAL NUMBER LOCATION Model Number _ _________________________________________...

Page 5: ...7 2 10 Battery Safety 7 2 11 Gas Motor Safety 8 2 12 Employee Sign Off Form 9 3 Safety Sign Locations 10 4 Assembling 12 5 Operation 14 5 1 To the New Operator or Owner 14 5 2 Machine Components 15 5...

Page 6: ...ion Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein Portable Generator Models EU5000 EU5000E EU6000 EU6000E and EU7200E Use the T...

Page 7: ...9283 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations...

Page 8: ...he using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices...

Page 9: ...lowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it...

Page 10: ...all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understo...

Page 11: ...rly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is...

Page 12: ...ever allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14 Do not cover the...

Page 13: ...ine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspect...

Page 14: ...one else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard pract...

Page 15: ...tors and shields before starting and operating Do not connect the generator to a commercial power line Do not operate with damaged or defective extension cords or power cords Never operate any electri...

Page 16: ...ur authorized dealer The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety sign...

Page 17: ...sembling the machine W h e n t h e m a c h i n e i s s h i p p e d follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Move...

Page 18: ...b Bring a battery to the machine c Lay out components d Position battery in its tray e Install the anchor posts and top brack ets Snug up tightly f Attach cables to battery posts and tighten to their...

Page 19: ...starting Review safety instructions annually Stop and disable engine remove ignition key and place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing To pre...

Page 20: ...gine B Fuel Tank C Battery D Control Panel E Pull Start F 120 V Outlets G 240 V Outlets H Circuit Breaker J Generator K Ignition Switch The unit is designed to provide 120 V or 240 V 60 Hz power as a...

Page 21: ...nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the Wallenstein Port able Generator requires that each operator reads and understands the using procedures and all related sa...

Page 22: ...etent position to engage the starter solenoid and start the engine Release the key when the engine starts and it will return to the RUN position b Choke This push pull knob controls the position of th...

Page 23: ...EU6000 E 240 V 25 A EU7200E 240 V 30 A d 120 Volt Circuit Breakers These push switches are used to reset the circuit break ers to the adjacent 120 Volt outlets Push the switch to reset the breaker if...

Page 24: ...o not operate with damaged or defective extension cords or power cords Never oper ate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventilat...

Page 25: ...load 5 Stopping a Turn the appliance off or unplug the electrical load b Run the engine for approximately three minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Turn the eng...

Page 26: ...nce exceeds the outlet capacity the cir cuit breaker will be tripped Reduce the current draw and reset the breaker before resuming operation 10 Electrical Component Condition Always use electrical com...

Page 27: ...to a Keep all electrical components in good condition b Do not operate with frayed cracked or damaged parts c Ground the frame if operating in damp or wet conditions d Do not operate with wet hands 1...

Page 28: ...orking area neat and clean to prevent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts This is very important in dam...

Page 29: ...attach to the frame for moving with anAframe forklift crane or other lifting system 2 Wheel Kit Awheel kit is available to move the genera tor Place the frame into the wheel kit and move to the new lo...

Page 30: ...e off 5 Touchupallpaintnicksandscratchestoprevent rusting 6 Remove ignition key and store in a secure place 7 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Cha...

Page 31: ...When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRIC...

Page 32: ...is based on normal operating conditions Severe or unusual condi tions may require more frequent lubrication or oil changes 8 Hours or Daily 1 Check engine fluids levels a Oil level b Fuel level Fig 15...

Page 33: ...40 Hours or Weekly 1 Clean engine air cleaner 100 Hours or Monthly 1 Change engine oil a Drain plug b Fill plug Fig 16 AIR CLEANER Typical Fig 17 ENGINE EU6000 EU7200E a a a b b b EU5000E EU6000 EU720...

Page 34: ...100 Hours or Monthly 2 Replace engine air cleaner Annually 1 Clean machine Fig 18 AIR CLEANER Typical Fig 19 MACHINE EU6000 EU7200E EU6000 EU7200E 29...

Page 35: ...ails of service Copy this page to continue record ACTION CODE CK CHECK CL CLEAN R REPLACE CH CHANGE HOURS SERVICED BY MAINTENANCE 8 Hours or Daily CK Engine Fluid Levels 40 Hours or Weekly CL Air Clea...

Page 36: ...the Operator s Manual for the en gine 2 Place all controls in neutral stop engine and remove ignition key and place in pock et before maintaining 3 Remove the cover over the air cleaner 4 Remove the...

Page 37: ...m to keep the contaminants in suspension 4 Place a pan under the drain plug 5 Remove the drain plug and allow the oil to drain for 10 minutes 6 Install and tighten the drain plug 7 Dispose of the used...

Page 38: ...00 continuous watts of power at any type of remote location It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and...

Page 39: ...34 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE...

Page 40: ...72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5...

Page 41: ...afety Training 5 Sign Off Form 9 Storage Safety 7 Safety Sign Locations 10 Service and Maintenance 26 Maintenance 31 Service 26 Specifications 34 Bolt Torque 35 Mechanical 34 T Trouble Shooting 33 A A...

Page 42: ...WALLENSTEIN 4144 BOOMER LINE ST CLEMENTS ON N0B 2M0 CANADA PH 519 699 9283 FAX 519 699 4146 PRINTED IN CANADA FEBRUARY 2009 PART NUMBER Z97035...