Wallenstein LXG400 Series, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Skid Steer Log Grapple LXG400 Series Document Number Z97107_En Rev Mar 2021 ...

Page 2: ...ined within the Operator s Manual Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributor if you need assistance further information or additional copies of the manual Units of measurement in Wallenstein Equipment technical manuals are written as US Customary SI metric WARNING Do not attempt to start or operate the mac...

Page 3: ...5 5 Storage 25 6 Controls 26 6 1 Grapple Forks 26 6 2 Spring return Pivot 26 6 3 Hydraulic Rotator 27 6 4 Push Bar 27 6 5 Cantilever Cradle 28 6 6 Hydraulic Control Selector 28 7 Operating Instructions 32 7 1 Operating Safety 32 7 2 Machine Break in 32 7 3 Pre operation Checks 32 7 4 Skidding Logs 33 7 5 Right Angle Lifting 33 7 6 Parallel Lifting with Cantilever Cradle 33 7 7 Spring return Pivot ...

Page 4: ... Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State Province ZIP Postal Code Phone Number Dealer Inspection Report Check Condition of Hydraulic Hoses Check that all Fasteners are Tight Check Hydraulic Functions Check Grapple Function Check Pivot Assembly Moves Freely...

Page 5: ...TES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION 01474 1 3 Serial Number Location Always provide your dealer with the serial number of your Wallenstein product when ordering parts or requesting service or other information The Serial Number Plate location is shown in the illustration Please recor...

Page 6: ...ation of a control Product Decals indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PRESS DE CONFLA A FROID PSI LPC THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARD...

Page 7: ...TION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why is SAFETY important Accidents Disable and Kill...

Page 8: ...r jewelry and loose personal articles These can get caught in moving parts Jewelry may also ground a live circuit Prolonged exposure to loud noise may cause permanent hearing loss Power equipment with or without equipment attached can often be noisy enough to cause permanent partial hearing loss Wear hearing protection on a full time basis if the noise in the operator s cab exceeds 80 dB Noise ove...

Page 9: ...fe Area must be designated for workers on foot near this equipment The boundaries of a designated Safe Area must be communicated to all workers within and near the Work Zone No equipment should enter or proceed through a Safe Area unless The equipment operator first obtains permission in a clear and unmistakable manner from all the workers in that safe work area or from the supervisor of those wor...

Page 10: ...rom heavy material falling dropping in this area Material on a grapple can create a collision hazard if workers or bystanders are inside the Work Zone Place safety cones around the area to warn others Fig 2 Work Zone and Safe Zone 10 ft 3 m 10 ft 3 m 10 ft 3 m 10 ft 3 m 2 1 Safety LXG400 Series Log Grapples Safety 10 ...

Page 11: ... ROPS For stability open grapple forks and lower to the ground before operating the winch Check rope condition before using winch Rope may break during operation if knotted has broken strands or sharp kinks Replace rope if damaged Do not touch rope during operation Do not allow anyone within 20 ft 6 m of logs when winching Logs can roll in unpredictable ways Choose a flat solid skidding route for ...

Page 12: ...luttered wet muddy or icy to prevent slipping and tripping 01480 Fig 5 Never Winch from the Side on a Slope Never winch down slope Winching down a slope could cause the log to roll or slide causing crushing injuries Always winch up slope when possible 01479 Fig 6 Never Winch Down Slope Safety LXG400 Series Log Grapples Safety 12 ...

Page 13: ...afety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture of this product conforms to relative provisions in the following standards ISO 4254 1 Agricultural machinery Safety ASABE S318 Safety for Agricultural Field Equipment ISO 3600 Tractors machinery for agriculture and forestry powered lawn and garden equipment Operator s ma...

Page 14: ...ht hand panel shows the message how to avoid the hazard Hazard How to avoid the hazard 3 1 Safety Sign Locations Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness Think SAFETY Work SAFELY Safety Signs LXG400 Series Log Grapples Safety 14 ...

Page 15: ...1 LXG420S and LXG420R Safety sign Locations Fig 7 LXG420S and LXG420R Safety sign Locations 5 8 5 1 7 5 6 1 2 3 4 1 3 4 6 1 LXG420R only LXG420R only LXG420S only Safety Signs LXG400 Series Log Grapples Safety 15 ...

Page 16: ...0R Safety sign Locations Fig 8 LXG430S and LXG430R Safety sign Locations 5 6 1 7 5 5 7 3 2 1 1 5 4 4 8 1 3 LXG430R only 1 2 1 8 5 LXG430S only LXG430S only LXG430R only LXG430R only Safety Signs LXG400 Series Log Grapples Safety 16 ...

Page 17: ...3 1 3 LXG430RP Safety sign Locations Fig 9 LXG430RP Safety sign Locations 01487 9 9 10 2 1 1 3 4 5 8 4 3 1 7 5 7 1 5 6 9 10 5 8 Safety Signs LXG400 Series Log Grapples Safety 17 ...

Page 18: ...ne moving unexpectedly causing injury when servicing or repairing Shut down machine before performing maintenance procedures Remove the ignition key 5 Caution Hydraulic fluid under pressure In the event of a leak shut machine down Do not check for leaks with bare hands Wear proper hand and eye protection when searching for a high pressure hydraulic leak 6 Warning Always wear appropriate Personal P...

Page 19: ...er or distributor 3 3 Replacing Damaged Safety Signs Always replace safety signs that are missing or have become illegible Replacement safety signs are available from your authorized distributor dealer parts department or the factory Always keep safety signs clean and legible Parts replaced that had a safety decal on them must also have the safety sign replaced Procedure Installation area must be ...

Page 20: ...able with the machine they can proceed with the work 4 1 2 Job Site Familiarization Become familiar with the work site prior to beginning Avoid the possibility of problems or accidents by reviewing the following Determine a safe work area trailer load location Area must be clear of stones branches or hidden obstacles that might cause a tripping hooking or snagging hazard Ground should be firm and ...

Page 21: ...aulic Hoses 6 Remote Grapple Control Box LXG420R and LXG430R only 7 Main Frame 8 Hydraulic Rotator LXG420R and LXG430R only 9 Grapple Inner Fork 10 Hydraulic Cylinder 11 Grapple Housing 12 Grapple Outer Fork 13 Main Pivot 14 Spring Return Pivot LXG420S and LXG430S only 2 1 4 5 7 9 8 10 11 12 6 3 13 01492 Z94827 400 Ser ies 14 1 5 4 7 9 13 11 12 2 10 01491 LXG420S LXG430S LXG420R LXG430R LXG400 Ser...

Page 22: ... 3 Winch 4 Cantilever Log Cradle 5 Hydraulic Hose End Storage 6 Operator Manual Storage Tube Location not shown 7 Hydraulic Hoses 8 Remote Grapple Control Box 9 Lower Main Frame 10 Grapple Inner Fork 11 Grapple Housing 12 Grapple Outer Fork 13 Hydraulic Rotator Familiarization LXG400 Series Log Grapples 22 ...

Page 23: ... quick attach plate that is compatible with skid steer quick attach hitches See the skid steer manufacturer s documentation for specific instructions on hitch plate mounting 1 Clear the area of bystanders 2 Make sure that there is enough room and clearance to safely drive the skid steer to the grapple and that the skid steer is square to the grapple 3 Lift the latch arms on the quick attach hitch ...

Page 24: ...e harnesses apply a thin coating of silicone dielectric grease to the harness connectors The grease helps to stop any possibility of future corrosion Clean the ends then apply a small amount to the surfaces of the connectors where they meet Wipe off any excess Connect the harness to the control valve on the grapple Tie wrap the harness to the hoses and route along the boom to the cab Secure the ha...

Page 25: ...irt from getting into the couplers 4 Tilt the skid steer hitch forward to disengage the flange on the grapple plate 5 Push the latch arms fully up to retract the latch pins from the grapple plate latch pin mount and release the grapple 6 For the LXG420R LXG430R and LXG430RP models disconnect the control selector 7 Move the skid steer away from the grapple 5 5 Storage Store the grapple away from hu...

Page 26: ... The LXG S model grapples have a mechanical pivot that allows the grapple forks to rotate 90 in either direction when unlocked A spring in the pivot forces the grapple to center itself perpendicular to the grapple boom when the load permits While skidding for example the pivot can rotate as the load turns The pivot has three lock positions two parallel with the boom one each end of the 90 and one ...

Page 27: ...LXG430RP models The LXG430 model grapples have a heavy duty 19 48 cm push bar that can be used to aid in felling trees Drive the skid steer up to the tree and use the push bar to press on the tree pushing it in direction of your fall line The push bar can help reduce the need for wedging and cabling 01500 Fig 17 Push Bar WARNING Risk of injury or death from falling trees Plan tree fall direction a...

Page 28: ...nected through the 12 V adaptor plug into a standard cigar lighter receptacle For convenience the plug comes with a 72 182 cm lead When mounting the control make sure the cable is routed to avoid The operator getting entangled when exiting or entering the cab Being hit or pinched by the machine or material The main harness features a connector that allows the controller to be detached from the gra...

Page 29: ...pecific grapple function CAUTION Avoid the risk of injury from unexpected grapple movement Activate one control switch at a time Grapple functions can perform unexpectedly if more than one switch is activated W085 Push all switches down to activate the grapple Open Close function Push the left hand switch up to activate the grapple Rotate function Leave the other two switches down Push the middle ...

Page 30: ...mplete instructions on winch operation refer to the WARN Winch operator s manual provided with the manual set for this grapple in the operator s manual tube IMPORTANT To prevent damage to the winch never engage or disengage clutch when winch is under load winch rope is in tension or drum is moving Always fully engage or fully disengage clutch lever On the control box push the right hand switch up ...

Page 31: ...tender function IMPORTANT Make sure that the winch hook is not in the boom fairlead Damage to the machine can result if the hook becomes jammed in the fairlead as the boom is extended Push the middle switch up to activate the Boom Extender function Leave the other two switches down 01526 Fig 23 Hydraulic Boom Extension IMPORTANT Do not skid a load with the boom extended Damage to the machine can r...

Page 32: ...gine before exiting the machine WARNING Be aware of potential collision hazard from the swing radius of the log while transporting Plan the route ahead of time Keep bystanders 20 ft 6 m away from the machine W090 7 2 Machine Break in Although there are no operational restrictions on the machine when used for the first time it is recommended that the following mechanical items be checked After 1 5 ...

Page 33: ...ump end of logs can be heavier and the smaller ends lighter Balance loads carefully Make sure grapple forks have full contact with all the pieces you are lifting Otherwise the load could become unstable causing a dangerous situation 01532 Fig 25 Lifting 7 6 Parallel Lifting with Cantilever Cradle Position the grapple cantilever over the end of the log Lower the grapple and drive the skid steer sli...

Page 34: ...en turning or contacting other objects 7 7 1 To Unlock Pivot Pull down on the grapple lock lever out of the Lock position notch Turning the grapple slightly may be required Rotate the lock lever around by hand to the far side and release it into the Unlock position notch The grapple can now rotate freely Reverse the procedure to lock the pivot 01518 Fig 28 Grapple Pivot Lock Lever 7 7 2 To Lock Pi...

Page 35: ... fatal injury to yourself or others look for these conditions prior to beginning the cut and be alert for a change in direction during fall 1 Check the fall path is clear There are no bystanders in the area 2 Check for hazards such as utilities dead hanging branches and so on 3 Check for tree lean Make sure that the tree can fall in the direction you want it 4 Plan an escape route Make sure you ha...

Page 36: ...se on this winch Rope properties may be unknown and failure could result Refer to the parts manual for replacement rope type W094 When preparing to winch Equip the tractor with weights on the front or a front loader to provide stability Weight on the front reduces the chance of the tractor tipping back or to the side Set the tractor park brake whenever the winch is being used or the operator is le...

Page 37: ...ain underneath the log IMPORTANT Avoid continuous side pulls which can pile up the rope at one end of the drum This pile up can cause rope damage Stand to the left hand side of the grapple 1 Make sure the rope is passing through the guides to provide maximum rope protection 2 Release the winch rope by moving the winch gear lever to the right Fig 32 Winch Disengaged Freespool 3 Grasp the hook on th...

Page 38: ...n a clean surface Once the line is laid out rinse it well with water from a hose To really get the strands free of dirt and grit fill a bucket with water and mild soap Push together on the rope to open the strands up and rinse in the water Run the entire length of the winch line through the water until it is cleaned 7 8 1 Synthetic Chokers Synthetic chokers are available as an accessory These chok...

Page 39: ... the grapple holding a log Use a choker chain or winch strap to connect to the winch rope Do not use the winch rope to prevent breakage from abrasion or snagging While carrying logs avoid hitting objects with the ends of the logs LXG430RP Models Refrain from skidding or carrying a load with the boom extended Never winch at an angle greater than 25 from the centerline of the skid steer Never winch ...

Page 40: ...achine using a pressure washer to remove all dirt mud debris and residue Be cautious when pressure washing around hydraulic and electrical components direct pressure could cause damage 2 Inspect the cylinder rotator or pivot and grapple for damage or entangled material Repair or replace damaged parts Remove all entangled material 3 Touch up all paint nicks and scratches to prevent rusting 4 Select...

Page 41: ... grapple when it is moving Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work 8 2 Greasing All LXG grapples use composite bearings in the grapple head assembly LXG420R LXG430R and LXG430RP models use composite bearings on the upper hanger assembly Models LXG420S and LXG430S use them on the entire hanger assembly and the pi...

Page 42: ...g grease every 50 hours or weekly if equipped 3 Check condition of winch rope every use Winch equipped models 4 Fairlead rollers Inspect every 50 hours or weekly Winch equipped models only 5 Hydraulic hoses and connections check for leaks and overall condition every 100 hours or annually 2 1 3 5 4 01538 Service and Maintenance LXG400 Series Log Grapples 42 ...

Page 43: ...t plate If excessive torque loads occur the bolt can shear off Remove the spring guard to replace the shear bolt 01539 2 1 3 5 4 6 Fig 37 Grapple Pivot 1 Lockout Handle 2 Grapple Lock Pin 3 Shear Bolt 4 Lockout Plate 5 Spring 6 Spring Tension Adjuster LXG400 Series Log Grapples Service and Maintenance 43 ...

Page 44: ... Harness connector loose or damaged machines with optional selector valve kit Check connection Inspect for damage Repair or replace Low engine speed Increase engine speed Hydraulic functions are jerky Leak in hydraulic system Air getting into the system Tighten all connections Check for leaks in hoses Hose couplers dirty or incompatible Clean couplers Makes sure mating couplers are correct type Sk...

Page 45: ...000 lb 9 525 kg Rotator Pivot Rating 6 750 lb 3062 kg 9 000 lb 4 082 kg Total Weight 560 lb 254 kg 588 lb 267 kg 1050 lb 476 kg 1124 lb 510 kg 1 444 lb 655 kg Push Bar Width N A N A 19 48 cm Dimensions L x W x H 51 x 52 x 44 130 cm x 132 cm x 112 cm 51 x 52 x 47 130 cm x 132 cm x 120 cm 69 x 76 x 53 176 cm x 193 cm x 135 cm 67 x 76 x 67 171 cm x 193 cm x 171 cm 67 x 76 x 70 171 cm x 193 cm x 178 c...

Page 46: ...are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 9 16 60 95 115 155 165 220 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 345 630 85...

Page 47: ...Torque to values shown If a torque wrench is not available use the FFFT Flats From Finger Tight method Hydraulic Fitting Torque Tube Size OD Hex Size Across Flats Torque value Flats From Finger Tight Inches Inches lbf ft N m Flats Turns 3 16 7 16 6 8 2 1 6 1 4 9 16 11 12 15 17 2 1 6 5 16 5 8 14 16 19 22 2 1 6 3 8 11 16 20 22 27 30 1 1 4 1 6 1 2 7 8 44 48 59 65 1 1 6 5 8 1 50 58 68 79 1 1 6 3 4 1 1...

Page 48: ...y does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of profits 4 Damages resul ng from Misuse negligence accident the or fire Use of improper or insufficient fuel fluids or lubricants Use of parts or a ermarket accessories other than genuine Wallenstein parts Modifica ons altera on tampering o...

Page 49: ...XG430RP Major Components 22 LXG Grapple Common Components 21 M Machine Break In 32 O Operating Hints 39 Operating Instructions 32 Grapple Push Bar 35 Machine Break in 32 Operating Hints 39 Operating Safety 32 Parallel Lifting with Cantilever Cradle 33 Pre operation Checks 32 Right Angle Lifting 33 Skidding Logs 33 Spring return Pivot 34 Storage 40 Traveling 39 Winching 36 Winching Safety 11 Operat...

Page 50: ...ic Chokers 38 Synthetic Rope Cleaning 38 T Traveling 39 Troubleshooting Guide 44 Types of Decals on the Machine 6 W Warranty 48 Winch equipped Models Cleaning Synthetic Rope 38 Rope inspection 37 Synthetic Chokers 38 Winching 36 Winch Safety 11 Working on Slopes 39 ...

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