background image

When new, the carbon brushes will last approximately 50 hours of running time or 10,000 on/off cycles. 
Replace both carbon brushes when either has less than 6mm length of carbon remaining. To inspect or 
replace brushes, first unplug the machine. Carefully remove the 6 screws on the right side and 1 screw on 
the left side to remove the right and left handle covers. The vacuum swivel connector will also come apart 
when this is done. Remove the two screws holding on the Speed Control Unit (11) to allow access to the 
Brush Holder screws (17). Unscrew the two Carbon Brush Holders and remove the Carbon Brushes.

 
NOTE: When putting the Carbon Brushes back into the Carbon Brush 
Holders it is essential that both flanges go back inside the holder.
NOTE: To reinstall the same brushes, first make sure the brushes go  
back in the way they came out. Otherwise a break-in period will  
occur that will reduce motor performance and increase brush wear.

Replacing is the reverse of removal. Replace the Brush Holder screws, then 
the Speed Control Unit screws. When Replacing the 2 handle cover halves 
take great care that all wires are in place and not in a position to be pinched 
when it is retightened. It is recommended that, at least once a year, you 
take the tool to an Authorized Service Center for a thorough cleaning and 
lubrication.
If the replacement of the power supply cord is necessary, this has to be done 
by the manufacturer or their agent in order to avoid a safety hazard.

PS-1000 Wiring Diagram

Summary of Contents for PS-1000

Page 1: ...OPERATING INSTRUCTIONS POWER SANDER model PS 1000...

Page 2: ...0 min Power input 550W Sanding disc diameter 225mm Net weight 4 7 kg 10 lbs View of the Major Components Accessories Specifications Sanding Head Column Hand Grip On Off Switch Vacuum Swivel Mount Spee...

Page 3: ...tors There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 D...

Page 4: ...operate the power tool Tools are dangerous in the hands of untrained users 5 Maintain tools with care Properly maintained tools are less likely to bind and are easier to control 6 Check for misalignme...

Page 5: ...nufacturer and have been advised 9 Use the machine with both hands at all times Loss of control can cause personal injury 10 Keep power supply cord clear from the working range of the machine Always l...

Page 6: ...sides so to replace it peel it away from the hook and loop on the Sanding Plate Base and taking great care to keep it perfectly centered affix a new one The Brush Bristles on the edge of the Sanding P...

Page 7: ...o the right with the thumb of the right hand Anticipate and be ready for the start up torque when the machine first starts To switch off Press the rocker switch to the left After the machine has been...

Page 8: ...stant motion Never stop too long in any one place or there will be swirl marks With experience it will be very easy to create excellent results NOTE Ensure that the sandpaper you are using is suited t...

Page 9: ...ack into the Carbon Brush Holders it is essential that both flanges go back inside the holder NOTE To reinstall the same brushes first make sure the brushes go back in the way they came out Otherwise...

Page 10: ...PS 1000 Exploded View...

Page 11: ...32 Gear Case 1 33 Screw W Washer M4 X 30 3 34 Internal Circlip S 10 1 35 Ball Bearing 6200 2rs 1 NO PARTS NAME QTY 36 Woodruff Key 3 X 8 1 37 Spindle 1 38 First Drive Shaft 254mm 1 38A First Drive Sha...

Page 12: ...2 You use a Product contrary to the technical or operating environment guidelines recommended in its user guide or manual 3 Any wear parts included in your product for example including but without li...

Page 13: ......

Page 14: ...CUSTOMER SERVICE 1300 653 177...

Reviews: