WALPOL WPZ-15E, Installation And Operating Instructions Manual

Page 1: ...Installation and operating instructions Version 6 0 E B19 Air handling units type WPZ ...

Page 2: ... 5 8 2 PRE STARTUP RECOMMENDATIONS OF THE UNIT IN THE PRESENCE OF THE END USER 13 6 MAINTENANCE 13 6 1 SAFETY INSTRUCTION 13 6 2 GENERAL RECOMMENDATIONS FOR VENTILATION SYSTEM MAINTENANCE 13 6 3 COVER OPENING 14 6 4 FILTERS MAINTENANCE 14 6 5 FANS MAINTENANCE 14 6 6 HEATER MAINTENANCE 15 6 7 CONTROL BOARD MAINTENANCE 16 6 8 AIR DAMPER MAINTENANCE 16 7 CONTROL 16 7 1 DEVICE CONTROL 16 7 2 DEVICE FU...

Page 3: ... 1 Technical label Skaidrus Šilkografinis PANTONE 294 C Sukarpymas pagal kontūrus Mastelis M 1 1 Skaidrus Šilkografinis PANTONE 485 C Sukarpymas pagal kontūrus Mastelis M 1 1 Figure 2 2 Indication for duct connection ODA outdoor air SUP supply air Figure 2 3 Indication for water flow connection Figure 2 4 Technical label place and air duct indication WPZ E Figure 2 5 Technical label place and air du...

Page 4: ...eating elements until they haven t cooled down Some devices are heavy you should be very careful while transporting and installing them Use suitable lifting equipment When connecting electricity to the mains a circuit breaker of suitable size must be used Warning If the device is installed in a cold environment make sure that all connections and tubes are properly isolated Intake and discharge air...

Page 5: ... for the installation under the ceilings alternatively WPZ can be installed on the wall or under the roof WPZ has EC type motor heater depends on model filter motorized air damper and control board WPZ can be controlled by external remote panel accessory Not suitable for operation in pools saunas and other similar premises 4 2 DIMENSIONS AND WEIGHT Figure 4 2 1 WPZ 09 14 15 21 26 1000 2000 Figure ...

Page 6: ...ED 26WD 30ED 39ED 40WD 54WD WEIGHT kg 57 57 87 89 86 141 143 132 130 4 3 TECHNICAL DATA WPZ 9ED 14WD 15ED 21ED 26WD FAN phase voltage 50 Hz VAC 1 230 1 230 1 230 1 230 1 230 power current kW A 0 17 1 4 0 17 1 4 0 37 1 65 0 37 1 65 0 37 1 65 speed min 1 2860 2860 2010 2010 2010 control input VDC 0 10 0 10 0 10 0 10 0 10 protection class IP54 IP54 IP54 IP54 IP54 Integrated electrical heater kW 9 0 1...

Page 7: ...22x485x340 8 ePM10 65 FMK 822x485x340 8 ePM10 65 Device protection class IP34 IP34 IP34 IP34 Not suitable for installation in living rooms additional noise insulation required 4 4 OPERATING CONDITIONS WPZ all WPZ Outdoor air temp without frost protection Ambient air temp 25 40 o C Max ambient air humidity Operation environment Indoors 4 5 STANDARD PACKAGE OF COMPONENTS WPZ 09 14 15 21 26 30 39 40 ...

Page 8: ...ng 70 at 20 C and with an average ambient temperature ranging between 5 C and 30 C The storage place must be protected against dirt and water The units must be transported to the storage place or installation site using forklifts The recommended storage i period should not be longer than one year In case of storing the units for a period longer than one year checking if the fan bearings and motor ...

Page 9: ...its TL is outside of the unit on the left side of M2 LIST OF COMPONENTS PV Supply air fan TL Outdoor air temperature sensor KE1 Electric heater TJ Supply air temperature sensor PF Supply air filter PS1 Supply air filter differential pressure sensor M2 Outdoor air damper actuator M4 M Water heater circular pump KV1 Water heater RC1 Stouch or Flex remote control panel M6 SV1 Water heater valve actua...

Page 10: ...space must be provided for opening of the manhole and filter covers If the ventilation unit is wall mounted wall it may transmit noise vibrations to the premises Though the level of noise generated by the fans is admissible mounting the unit it the distance of 400 mm from the nearest wall is recommended Where this is not possible mounting of the unit on the wall of the room where the level of nois...

Page 11: ...L 1 5xL H Figure 5 5 1 1 Min distance to open the door 1 5xL Min distance to open the control box door H 400 mm 5 5 2 CEILING MOUNTING OF THE UNIT Figure 5 5 2 1 Ceiling mounting 5 5 3 ROOF MOUNTING ACCESSORY 1 2 Figure 5 5 3 1 WPZ 09 14 15 21 26 1000 2000 Roof mounting ...

Page 12: ...stem carefully check if all related works have been performed properly For flange diameters see chapter DIMENSIONS AND WEIGHT 5 7 CONNECTION OF THE UNIT TO ELECTRIC NETWORK Supply voltage to the unit must be connected by a qualified specialist following the manufacturer s instructions and applicable safety guidelines The unit s power network voltage must correspond to electro technical specificati...

Page 13: ...hey are additionally used cables and wires correspond to all applicable safety and functional requirements diameters etc earthling and protection systems are properly installed condition of all seals and sealing surfaces is proper 6 MAINTENANCE 6 1 SAFETY INSTRUCTION Unplug the unit from the mains before opening the door disconnect the power plug from the outlet or in case an automatic circuit bre...

Page 14: ...ied into the premises Arrows on the filters must comply with airflow direction After changing the filters please reload the filter timer if used The instruction on reloading can be found in the control panel operation manual Operation of the unit without filters is not allowed Change the filters every 3 4 months or according to the notification on the control device 6 5 FANS MAINTENANCE Fan mainte...

Page 15: ...laced as described above Heaters are equipped with 2 thermal protection devices an automatic self resetting protection device that is activated at 50 C and a manually restored protection device that is activated at 100 C After an activation of the manually restored protection device make sure the unit is disconnected from the power supply Wait until all heating elements cool down and the fans comp...

Page 16: ...he doors of the product Detach air damper cable from the unit Disconnect damper actuator Remove the screws holding air damper Remove air damper by sliding it upward Figure 6 8 1 WPZ 7 CONTROL 7 1 DEVICE CONTROL Ventilation unit equipped with EKO control board can be controlled with FLEX or Stouch remote controller 7 2 DEVICE FUNCTIONS EKO control board operation functions and control of the device...

Page 17: ...DAMPERS WPZ products have integrated supply air dampers WPZ 15ED 21ED 26WD 30ED 39ED 40WD 54WD 2000 4000 units additionally can control external extract air damper by Open Close actuators Wiring diagram for WPZ 15ED 21ED 26WD 30ED 39ED 40WD 54WD 2000 4000 M3 Open Close damper actuator Upon activation of control output the damper opens upon deactivation of control output the damper closes Control o...

Page 18: ...W Figure 8 4 2 WPZ 40WD 54WD 3000 4000 W 8 5 EXTRACT AIR FAN WPZ units are able to control external extract air fan Fan should be 230VAC EC type with 0 10VDC control Figure 8 5 1 WPZ 9ED 14WD 400 1000 Figure 8 5 2 WPZ 15ED 21ED 26WD 2000 Figure 8 5 3 WPZ 30ED 39ED 40WD 54WD 3000 4000 8 6 EXTRACT AIR FILTER PRESSURE SWITCH WPZ WPZ 30ED 39ED 40WD 54WD 3000 4000 units have designated input for extern...

Page 19: ...r actuator EAS fire alarm PS filter pressure switch F2 fuse 250mA F automatic circuit breaker C RT1 EAS PS PS PS EAS EAS PE L3 N L1 L2 A2 A1 G A2 V1 G V2 A1 AT1 L2 L1 PE L3 K4 KE L1 L2 L3 PE F N Remote control M2 N L L 0 10V ECO t 10V GND p 10V VAL Rotor Water Alarm GND GND p mA VAL 24V VAL COOLING P 1 3 Supply air sensor TJ X12 X11 X5 X14 X15 PE N L IV Extract air fan max 10A X32 0 10V out GND PV...

Page 20: ...witch PCB indication LED3 PCB status LED4 outside air damper actuator open LED5 cooling switch on LED6 light cooling is ON M5 water actuator LED7 dark cooling is OFF M5 water actuator F automatic circuit breaker F2 fuse 250mA VAL 24V VAL p mA GND GND Alarm Water Rotor VAL p 10V GND 0 10V ECO 0 10V L N M2 Remote control TJ N F PE L L N PE TV T1 F2 TL X12 X11 X5 X14 X15 IV PE N L 1 2 X1 PE PS PS EAS...

Page 21: ...E N L VAL VAL VAL 24V p 10V GND p mA GND Alarm GND 0 10V NO_F NO_F X13 X14 X15 X17 X19 X20 X7 X8 X9 X18 L By Sup L N N EAS EAS EAS X16 2 X16 2 X23 8 1 2 3 4 5 9 2 1 N L L contr 0 10V ECO Rotor Water PS PS RG1 ECO200_107 PE L1 L2 X5 X11 7 6 EK1 EK2 EK3 RG2 EKR K3 NIS L1 L2 PE Q N PV supply air fan IV extract air fan KE1 electrical heater TJ supply air temperature sensor M2 Supply air damper actuato...

Page 22: ...0 10V ON L contr N 9 5 4 3 2 1 8 X23 X16 2 X16 2 EAS EAS EAS N N L Sup By L X18 X9 X8 X7 X20 X19 X17 X15 X14 X13 NO_F NO_F 0 10V GND Alarm GND p mA GND p 10V 24V VAL VAL VAL L N PE X2 X11 X12 X6 X5 T_V X1 T_J T_L COM COM COM RG1 COM T_A X21 5 4 3 M3 N L L 230V AC ON OFF N L contr L L Sup N Extract air fan max 6A D1 in 0 10V in 24V out GND IV L N PE X16 1 TJ N X5 X11 Supply air sensor L N PE X15 X1...

Page 23: ...4 W5 W6 W6 W5 W4 X30 1 X28 1 3 2 1 1 2 3 X29 3 12kW 15kW 12kW 15kW EK4 EK6 6 4 2 Jumper Jumper 5 3 1 L3 L2 X25 L2 L1 PE L3 X15 X15 X14 K5 AT1 0 C A1 RG2 V2 G X3 X4 X9 X7 V1 A2 G A1 X14 X17 X26 X12 A2 X24 KE1 3 1 P X2 X6 Remote control L2 L1 L3 PE X15 X14 17 23 18 19 22 X11 X5 3 4 2 1 5 6 K6 6 5 1 2 4 3 K7 6 5 2 4 L2 PE L1 N 2 1 RT1 0 C 1 2 3 6 5 4 7 8 9 A2 A1 A2 A1 A1 A2 L3 L1 L2 L3 L1 L2 1 2 4 3 ...

Page 24: ...V AC 27 26 25 PE M4 L N 4 5 X30 2 D1 in 0 10V in 24V out GND PV 14 11 L N PE PE L3 L2 L1 L1 L2 X34 X32 X42 1 3 1 PS1 ON OFF 230V AC L N M2 1 2 L X30 1 X26 3 1 N Jumper Jumper X15 X15 X14 Remote control L1 PE X15 X14 15 21 16 17 20 X11 X5 N 19 18 TL X16 6 X16 7 PE N L 11 14 IV GND 24V out 0 10V in D1 in Extract air fan max 6A N Sup L L L control N ON OFF 230V AC L L N M3 22 23 24 1 X16 2 2 3 4 5 6 ...

Page 25: ...clogged filters or replace the pressure switch of the filters or set their proper pressure 10 ECODESIGN DATA TABLE WPZ WPZ 9ED WPZ 14WD WPZ 15ED 21ED WPZ 26WD WPZ 30ED 39ED WPZ 40WD WPZ 54W Topology Bidirec tional Bidirec tional Bidirec tional Bidirec tional Bidirec tional Bidirec tional Type of drive fan Variable Variable Variable Variable Variable Variable Nominal NRVU flow rate m3 s 0 21 0 21 0...

Page 26: ...nt protocol available Visual inspection Damage to the housing Installation site according to device specifica tion Suitable weather protection for outdoor installation Electrical installation completed Condensate connection frost free and correctly mounted Assembly carried out according to assembly instructions Pumped medium Conditions according to permissible device specification Insulation work ...

Page 27: ...ional installation performed Preheating coil Reheating coil Fire dampers checked Operation via no control panel available Control panel Control via external building control system Briefing Yes No Device system function explained and instructed Control unit explained and instructed Filter change explained and instructed Maintenance activities explained and instruc ted Defects changes special featu...

Page 28: ...e that impellers do not make noise when turned by hand Ensure that mounting bolts are tight and undamaged Check electrical connections Ensure that they are properly secured and show no signs of corrosion Plate heat exchanger Check cleanliness s Check cleanliness and clean if necessary Control board Check connections Check connections Electric heating coil Check connections Remove dust check electr...

Page 29: ...29 Visual inspection Cleaning Maintenance Filter change Note Specialist company Stamp Date Signature ...

Page 30: ...ww eu ...