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SURFOX 304 User’s Guide

    

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15.

 Hold the wand firmly. Do not overreach, maintain good  

 

footing and balance at all times.

16.

 Before use, all parts should be carefully examined to  

 

determine that the unit will operate properly and 

 

perform its intended function.

17.

  Parts that are damaged or defective should be repaired 

or replaced by a 

WALTER

 Authorized Service Center.

18.

 Do not use the unit if the switch does not turn ON/OFF.

19.

 Use only the accessories recommended for this 

 

system. Always check accessories before starting to  

 

work and do not use if damaged.

20.

  

CAUTION:

 

WALTER

 SURFOX electrolyte weld cleaning 

solutions contain phosphoric acid and may cause burns 

when not handled properly. Avoid skin contact. 

First aid 

Wash affected area with water. 

Eye contact

 Flush with water for 15 minutes lifting 

eyelids occasionally. Contact physician if necessary.

Ingestion 

DO NOT induce vomiting. Rinse mouth,  

drink plenty of water and get medical attention. 

Refer to WALTER product MSDS or SDS for complete 

safety data information on walter.com or surfox.com.

21.

   Use  only 

WALTER

 SURFOX electrolyte solutions with 

this unit and NEVER mix it with any other products.

22. 

 The use of the fume elimation system (page 6.) is highly 

recommended when working in confided areas.

23.  

Do not use your SURFOX machine on the same struc-

ture when arc welding is in progress. Current could 

ground back tot he SURFOX machine and cause irrepa-

rable damage.

24.

 Store solution in its original container and in a safe  

 

place, out of the reach of children and other unquali- 

 

fied persons. Keep container contents clean. Do not  

 

reuse SURFOX electrolyte cleaning solutions.

25.

 Do not touch the wand tip or work piece while working  

 

or immediately after use, they may be extremely hot  

 

and could cause serious burns.

26.

 Do not abuse the power cord. Never pull or lift this unit  

    by its cord or yank to disconnect it from the receptacle.  

    Keep the cord away from heat, oil and sharp edges. 

    Inspect the cord periodically, if damaged, have it re- 

    placed by a 

WALTER

 Authorized Service Center.

27.  

When not in use, switch OFF and unplug the electrical 

cord and air hose (if connected). It must remain un-

plugged when replacing cleaning pads and accessories, 

while performing maintenance and before servicing.

28.

 Store the unit in a dry safe place, out of the reach of  

    children and other unqualified persons.

WALTER

 weld cleaning machines are produced in accor-

dance with applicable standards governing the manufac-

ture, performance and safety of industrial products.

WARNING:

 When using these machines, basic safety 

precautions should always be observed to reduce the risk 

of fire, electrical shocks and personal injuries.

Before using this machine, read all Safety and  

Operating Instructions carefully and save this owner’s 

manual for future reference.

1.

  Read this owner’s manual to familiarize yourself with  

 

this unit’s operation, its particular features, applications  

 

and limitations.

2.

  This unit is equipped with a 3-conductor power cord  

 

and 3-prong electrical plug, it must be connected to  

 

a correspondingly grounded receptacle.

3.

  Allow a minimum of 8” clearance around the unit to  

 

keep all air openings clear of any obstruction. Free  

 

airflow through the vent openings is required to 

 

prevent the unit from overheating.

4.

  Keep work area clean and well lit. A cluttered environ- 

 

ment invites accidents. Remove any material that  

 

may  be ignited by sparks. Do not use this tool when  

 

flammable liquids or gases are present. Keep handles  

 

clean, dry and free from cleaning solution, oil and  

 

grease. Do not use in rain, damp or wet locations.

5.

  Keep children and other persons at a safe distance  

 

from the work. Make sure no one is under you when  

 

working in high places. Do not let unqualified persons  

 

handle this machine.

6.

  When working, always wear appropriate clothing 

 

and safety gear, such as suitable and safety approved  

 

chemical resistant gloves, overalls, safety shoes, etc.

7.

  Always wear approved safety goggles.

8.

  During the cleaning process, the wand tip and work  

 

piece can reach very high temperatures, allow to cool  

 

before coming in contact with exposed skin.

9.

  Avoid inhalation of fumes, use only in well ventilated  

 

areas. Use a respirator, if necessary.

10.

 All electric shocks can be potentially dangerous.

11.

 Should you encounter an electrical problem, do not  

 

use the unit until qualified personnel have inspected  

 

the equipment.

12.

 Never operate the unit without its protective cover.

13.

 Stay alert at all times when handling this unit. Watch  

 

what you are doing. Use common sense. Do not 

 

operate the tool when you are tired. Never leave it 

 

running unattended.

14.

 Make sure the switch is in its OFF position before  

 

plugging in or when moving the unit to avoid uninten- 

 

tional starting.

Safety instructions

Safety instructions

Summary of Contents for SURFOX 304

Page 1: ...SURFOX 304 User s guide Manuel de l utilisateur Manual del usuario Manual do Usu rio SURFOX website Link to surfox com...

Page 2: ......

Page 3: ...ng 9 7 Large wand accessories 10 A Selection and mounting of the cleaning pads and tips 10 B PTFE clamp rings 12 C SURFOX electrolyte solutions 12 D Mounting a cleaning pad 12 8 Using the micro wand o...

Page 4: ...cts the condition of the machine at the time of manufacture and may not be deemed inadequate in case of updates due to subsequent experience WALTER reserves the right to update its products and manual...

Page 5: ...ry safe place out of the reach of children and other unqualified persons WALTER weld cleaning machines are produced in accor dance with applicable standards governing the manufac ture performance and...

Page 6: ...operly protected WALTER will not be held responsible for any damages resulting from leaked cleaning solution or rough handling Storage If the machine is to be stored for any length of time the cleanin...

Page 7: ...f the machine ON OFF button Accessory outlet Ground connector Large wand hose electrical and solution supply lines Control panel SURFOX electrolyte solution filling and reservoir Cleaning pad mounting...

Page 8: ...e elimination system is automatically ac tivated when the ON button is pressed on the large wand The fume elimination system is turned OFF when the OFF button on the large wand is pressed If the fume...

Page 9: ...o stop the pumping cycle Always use enough solution to keep the cleaning pad wet Too little solu tion will reduce the cleaning accessory s life Automatic pumping mode To start the automatic pumping mo...

Page 10: ...of the machine with SURFOX electrolyte solution The reservoir holds 1 9 L of SURFOX electrolyte solution C Connecting air supply Connect the air supply at the back of the machine Note that the maximum...

Page 11: ...uid drip into a disposal cup for 2 minutes amount of time required to empty the hose from the tank to the wand Then adjust the liquid pump setting back to desired pumping speed E Neutralizing 1 Remove...

Page 12: ...54 B 016 Use with cleaning pad 54 B 027 and clamp ring 54 B 002 or boot 54 B 006 Narrow tungsten insert 90 No 54 B 017 Use with cleaning pad 54 B 028 or 54 B 041 and clamp ring 54 B 020 or boot 54 B...

Page 13: ...ng day Cleaning pads are available in four types Standard cleaning pad No 54 B 026 Use with insert 48 R 133 Inside corners cleaning pad No 54 B 027 Use with insert 54 B 016 Narrow cleaning pad No 54 B...

Page 14: ...SURFOX systems Clamp ring for standard cleaning pads No 54 B 002 Use with standard inserts 10 per package Narrow clamp ring for narrow pads No 54 B 020 Use with narrow inserts 10 per package Cleans u...

Page 15: ...n and passivate Using the micro wand optional to clean polish and passivate 54 B 033 and 54 B 133 C Manual pumping mode The micro wand uses a manual pumping mode only One 1 press equals one 1 stroke T...

Page 16: ...onnecting cable 20 marking pads 5 O Rings 1 SURFOX M 100 ml solution 1 SURFOX E 100 ml solution PRO kit 54 B 081 includes 1 marking etching wand with graphite insert 35 mm X 10 mm and connecting cable...

Page 17: ...URFOX weld cleaning and neutralization procedure Clean the weld using the SURFOX machine and SURFOX electrolyte solutions Work only 2 feet at a time Note The cleaning pad should be kept moist not drip...

Page 18: ...itive and negative Direct Current DC always flows in the same direction but it may increase and decrease A DC voltage is always posi tive but may increase and decrease B Internal temperature To protec...

Page 19: ...here is no conductivity in the material the SURFOX system cannot work If there are two welds on top of the other the structure of the material has been seriously altered These areas may not be cleaned...

Page 20: ...other than WALTER authorized service personnel and does not cover any damage caused by accidents modifica tions use of improper accessories abuse or misuse which also includes overloading the tool bey...

Page 21: ...SURFOX 304 User s Guide 19...

Page 22: ...age et passivation 28 E Neutralisation 28 7 Accessoires pour baguette large 29 A S lection et assemblage des buses et tampons de nettoyage 29 B Bagues de serrage en PTFE 31 C Solutions lectrolytiques...

Page 23: ...machine au moment de la fabrication et ne peut tre jug insuffisant en cas de mises jour en raison de d exp riences ult rieures WALTER se r serve le droit de mettre jour ses produits et ses manuels san...

Page 24: ...ez l quipement dans un endroit s r et sec se trouvant hors de port e des enfants et des personnes qui ne poss dent pas la formation appropri e Les appareils de nettoyage de soudure WALTER sont produit...

Page 25: ...rot g WALTER ne pourra tre tenu responsable des dommages r sultant d une fuite de solution de nettoyage ou d une ma nipulation brusque Entreposage Si vous devez entreposer l appareil peu importe la du...

Page 26: ...erre Boyau de la baguette large alimentation de la solution et alimentation lectrique Panneau de commande R servoir et unit de remplissage de la solution lectrolytique SURFOX Unit d assemblage pour le...

Page 27: ...accord situ l arri re de l appareil Le syst me d limination des fum es est activ automatiquement lorsque vous appuyez sur le bouton EN MARCHE ON de la baguette large Le syst me se ferme lorsque vous a...

Page 28: ...rs la quantit de solution ad quate pour garder le tampon de nettoyage humide Une trop petite quantit de solution r duira la durabilit du tampon de nettoyage Mode pompage automatique Pour lancer le mod...

Page 29: ...a solution de nettoyage lectrolytique SURFOX Le r servoir peut contenir 1 9 L de solution lectrolytique SURFOX C Raccordement de l alimentation d air Raccordez l alimentation d air l arri re de l appa...

Page 30: ...chets le temps n cessaire pour vider le tuyau entre le r servoir et la baguette puis ramenez les r glages de la pompe la vitesse de pompage d sir e E Neutralisation 1 Enlevez le surplus de solution l...

Page 31: ...se avec tampon 54 B 027 et bague de serrage 54 B 002 ou chausson 54 B 006 Embout en tungst ne troit 90 No de comm 54 B 017 S utilise avec tampon 54 B 028 ou 54 B 041 et bague de serrage 54 B 020 ou ch...

Page 32: ...sont offerts en quatre formats Tampons de nettoyage standards No 54 B 026 Utilisez avec l embout 48 R 133 Tampons de nettoyage pour coins int rieurs No 54 B 027 Utilisez avec l embout 54 B 016 Tampon...

Page 33: ...Cette formule est con ue pour tre utilis e uniquement avec les syst mes de nettoyage lectrolytique SURFOX fabriqu s par WALTER Bague de serrage pour les tampons de nettoyage standards No 54 B 002 Uti...

Page 34: ...ilisation de la micro baguette en option pour le nettoyage et la passivation 54 B 033 et 54 B 133 C Mode de pompage manuel La micro baquette ne peut tre utilis e qu en mode de pompage manuel Une 1 pre...

Page 35: ...nt 20 tampons de marquage 5 joints toriques O Rings 1 contenant de 100 ml de solution SURFOX M 1 contenant de 100 ml de solution SURFOX E La trousse PRO 54 B 081 comprend 1 baguette de marquage gravur...

Page 36: ...toyage des soudures SURFOX Nettoyez la soudure en utilisant l appareil SURFOX et les solutions lectrolytiques SURFOX Ne travaillez que sur deux pieds la fois Remarque le tampon de nettoyage doit reste...

Page 37: ...dans la m me direction mais son intensit peut augmenter et d cro tre L intensit du CC est toujours positive mais elle peut aug menter et d cro tre B Temp rature interne Des capteurs de temp rature son...

Page 38: ...t S il n y a pas de conductivit dans le mat riel le syst me SURFOX n est pas en mesure de fonctionner Si deux soudures se superposent la structure du mat riel a t s rieusement alt r e Il est possible...

Page 39: ...re pas les dommages caus s par des accidents des modifications l utilisation d accessoires inappropri s les abus ou mau vaises utilisations de l appareil y compris une surcharge de l outil au del de s...

Page 40: ...38...

Page 41: ...correcto 47 D Limpieza y pasivado 47 E Neutralizado 47 7 Accesorios para vara grande 48 A Selecci n y montaje de almohadillas de limpieza y puntas 48 B Anillos de sujeci n PTFE 50 C Soluci n electrol...

Page 42: ...n el momento de su fabricaci n y no puede considerarse inadecuada en caso de actualizaci n debido a la experien cia posterior WALTER se reserve el derecho de actualizar sus productos y manuales sin pr...

Page 43: ...4 Aseg rese que el interruptor est apagado OFF antes de conectarla o cuando mueva la unidad para evitar el encendido sin que usted lo desee 15 Sostenga la vara con firmeza No se extralimite siempre ma...

Page 44: ...calificado Remitirse a la lista de piezas de repuesto para el n mero de orden Transportaci n Antes de transportar la m quina aseg rese que el dep sito para la soluci n y la l nea de suministros est n...

Page 45: ...macorrientes p accesorio Conector a tierra Manguera de vara grande l neas de suministro el ctrico y de la soluci n Panel de control Dep sito y llenado de la soluci n electrol tica de limpieza SURFOX U...

Page 46: ...uando se presiona el bot n ON de la vara grande El sistema de eliminaci n de vapores se apaga cuando se presiona el bot n OFF en la vara grande Si no se desea el sistema de elimaci n de vapores simple...

Page 47: ...ombee la soluci n hacia la punta Suelte el bot n ON para que pare el ciclo de bombeado Siempre utilice sufifiente cantidad de soluci n para que mantenga h meda la almohadilla Muy poca soluci n en la m...

Page 48: ...osterior de la m quina con la soluci n electrol tica SURFOX El dep sito tiene capacidad para 1 9L de soluci n electrol tica SURFOX C Conexi n del suministro de aire Conecte el suministro de aire en la...

Page 49: ...cartable por 2 minutos tiempo requerido para vaciar la manguera del tanque a la vara Luego ajuste el bombeo del l quido a la velocidad deseada nuevamente E Neutralizado 1 Quite cualquier exceso de la...

Page 50: ...de limpieza 54 B 027 y anillo de sujeci n 54 B 002 botilla 54 B 006 Inserto angosto de tungsteno 90 No 54 B 017 Use con almohadilla de limpieza 54 B 028 o 54 B 041 y anillo de sujeci n 54 B 020 o boti...

Page 51: ...onibles en cuatro tipos Almohadillas de limpieza est ndar No 54 B 026 Use con inserto 48 R 133 Almohadillas para limpieza de rincones No 54 B 027 Use con inserto 54 B 016 Almohadillas de limpieza ango...

Page 52: ...los de sujeci n para almohadillas est ndar Pieza no 54 B 002 Use con insertos est ndar 10 por paquete Anillos de sujeci n angostos para almohadillas angostas No 54 B 020 Use con insertos angostos 10 p...

Page 53: ...para limpiar y pasivar Uso de la micro vara opcional para limpiar pulir y pasivar 54 B 033 y 54 B 133 C Modo de bombeo manual La micro vara se usa solo en el modo manual Presionar una 1 vez equivale...

Page 54: ...pel est ncil 100 mm ancho X 20 m largo C Selecci n de tipo de corriente apropiada AC o DC y nivel de corriente apropiado STD o MAX A Kits de marcado Kit est ndar 54 B 080 incluye Vara de marcado graba...

Page 55: ...itos B SURFOX procedimiento de limpieza y neutralizado Limpie la soldadura con la m quina SURFOX y on las soluciones electrol ticas SURFOX Trabaje s lo en tramos de 2 pies 60 96cm a la vez Nota La alm...

Page 56: ...la misma direcci n pero puede incrementar y disminuir Un voltaje DC es siempre positivo pero puede aumentar o disminuir B Temperatura interna Para proteger los componentes internos la m quina tiene se...

Page 57: ...cen electricidad Si no hay conductividad en el material el sistema SURFOX no puede funcionar Si hay dos soldaduras una sobre otra el material ha sido seriamente alterado Est s reas no se pueden limpia...

Page 58: ...de WAL TER haya intentado arreglarlo y no cubre da os causados por accidentes modificaciones uso inapropiado de losac cesorios abuso o mala utilizaci n lo que tambi n incluye la sobrecarga de la herr...

Page 59: ...SURFOX 304 User s Guide 57...

Page 60: ...va o 66 E Neutraliza o 66 7 Acess rios da pistola larga 67 A Sele o e montagem das mantas de limpeza e pontas 67 B An is de fixa o PTFE 69 C Solu es eletrol ticas SURFOX 69 D Montagem da manta de limp...

Page 61: ...ina no momento de sua fabrica o e n o pode ser considerado inadequado caso haja atualiza es devidas a experi ncia subsequente posteriores A WALTER reserva se o direito de atualizar seus produtos e man...

Page 62: ...rian as e pessoas n o qualificadas As m quinas de limpeza para solda WALTER s o produzidas segundo r gidos padr es de fabrica o desempenho e seguran a de produtos industriais AVISO Observe sempre as p...

Page 63: ...amente protegida A WALTER n o ser responsabilizada por qualquer dano causado pelo vazamento da solu o de limpeza ou manuseio indevido Armazenagem Caso a m quina seja armazenada por qualquer per odo de...

Page 64: ...esliga Sa da para acess rio Conector do grampo de aterramento Mangueira da pistola larga Alimenta o el trica e de eletr lito Painel de controle Alimenta o do reservat rio do eletr lito SURFOX Disposit...

Page 65: ...mido PSI m xima 150 m nima 80 no encaixe localizado na parte traseira da m quina O sistema de elimina o de vapores est automaticamente ativado quando o interrup tor ON liga estiver pressionado na pist...

Page 66: ...suficiente de solu o para manter a manta de limpeza saturada Quantidade insuficiente de solu o reduzir a vida til do acess rio de limpeza Modo de bombeamento autom tico Para iniciar o modo de bombeame...

Page 67: ...o eletrol tica SURFOX O tanque tem capacidade para 1 9 litros de solu o eletrol tica SURFOX C Conectando a entrada de ar comprimido Conecte o tubo de ar comprimido no encaixe localizado na parte trase...

Page 68: ...escorrer em um recipiente por dois minutos tempo necess rio para esvaziar todo o sistema Em seguida ajustar o bombeamento do l quido velocidade de bombeamento desejada E Neutraliza o 1 Remova qualque...

Page 69: ...e fixa o 54 B 002 ou manta de limpeza 54 B 006 Ponta estreita de tungst nio 90 C digo 54 B 017 Utilizar com mantas de limpeza 54 B 028 ou 54 B 041 e anel de fixa o 54 B 020 ou manta 54 B 007 Ponta est...

Page 70: ...odelos Manta de limpeza padr o C digo 54 B 026 Use com ponta 48 R 133 Manta de limpeza para cantos internos C digo 54 B 027 Use com ponta 54 B 016 Manta estreita de limpeza C digo 54 B 028 Use com pon...

Page 71: ...o 10 unidades por embalagem Anel de fixa o estreito para mantas estreitas C digo 54 B 020 Use com pontas estreitas 10 unidades por embalagem Limpa de 1 a 1 5 metro de solda por minuto Limpa de 1 a 1 5...

Page 72: ...ica SURFOX ir escurecer ou adquirir tonalidade levemente amarelada C Modo de bombeamento manual A minipistola usa apenas o modo de bombeamento manual Cada press o 1 equivale a um 1 bombeamento Para di...

Page 73: ...X 10 mm 20 mantas de marca o 5 O rings 1 eletr lito de marca o SURFOX M com100 ml 1 eletr lito de marca o SURFOX E com100 ml Kit PRO C digo 54 B 081 inclui 1 manopla de marca o grava o com ponta de gr...

Page 74: ...imentos para limpeza de solda e neutraliza o Limpe a solda usando a m quina SURFOX e as solu es eletrol ticas SURFOX Trabalhe em apenas 60 cm de solda a cada vez Nota a manta de limpeza deve ser manti...

Page 75: ...rente Cont nua DC sempre flui na mesma dire o mas pode aumentar e diminuir Uma tens o el trica DC sempre positiva mas pode aumentar e diminuir B Temperatura interna Sensores no interior da m quina con...

Page 76: ...idade e sem condutividade no material o sistema SURFOX n o pode operar Em casos onde haja duas soldas sobrepostas a estrutura do material foi seriamente alterada comprometendo a limpeza dessas reas A...

Page 77: ...substitui es realizadas por pessoal n o autorizado e defeitos ocasiona dos por acidentes modifica es utiliza o de acess rios impr prios uso e abuso de utiliza o que excedam a capacidade do equipamento...

Page 78: ...76 Notes Notas...

Page 79: ...77 Notes Notas...

Page 80: ...TER SURFACE TECHNOLOGIES USA 810 Day Hill Road Windsor CT 06095 Phone 860 298 1100 Fax 860 298 1112 WALTER DE M XICO S A DE C V Privada La Puerta 2879 Bodega 15 Colonia Parque Industrial la Puerta San...

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