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4

Assembly / Installation

This spray gun is delivered in completely assembled condition. Before taking the
spray gun into operation perform the following preparations:

4.1

Mounting of Spray Gun

Install the gun in a suitable and stable mounting device as shown in the following
example:

Use mounting pin 1, diameter 12 mm.
Other mounting devices upon request.

4.2

Connection of Input Lines

Warning

Make sure not to confuse the control and atomizing air (round - and wide/flat air) con-
nections -risk of injury.

Standard version

Circulation version

Material inlet

Inlets:

R - Round jet
B   - Wide/flat jet
ST - Control air

The spray gun is now properly installed and connected and ready for operation.

5

Operational Handling

5.1

Safety Warnings

Please pay special attention to the following safety warnings prior to taking this 
spray gun into operation!
• Wear proper respiratory protection masks and protective overalls, whenever you

are operating this spray gun. Air-borne particles represent a health hazard.

• Make sure to wear suitable haering protectors. The gun produces sound levels

of up to 86 dB (A) which may cause hearing defects.

• Open fires, naked lights and smoking prohibited in the working area. Spraying of

readily flammable media such as paints and adhesive compounds is always
accompanied by the risk of fire and explosion.

5.2

Starting / Stopping Requirements

The following requirements must be met before taking this spray gun into operati-
on:
• control air must be available at the gun
• atomizing air (round - and wide/flat air) must be available at the gun
• material pressure must be available at the gun.

Caution

The material pressure shall not exceed
• 6 bar, as, otherwise, the functional reliability of the spray gun will suffer.
Adjust the control air pressure to
• at least 4,5 bar, in order to operate the spray gun.
The operation of the spray gun can be started/stopped by way of the 3/2-way con-
trol valve (see the Operating Instructions of the plant systems manufacturer).

Warning

It is important to remember that the spray gun must be relieved of all pressures
whenever work is terminated. Lines left in pressurized condition could burst, with
their contents likely to injure anybody present nearby.

5.3

Spray Pattern Test

Spray pattern tests should be performed whenever:
• the spray gun is taken into operation for the first time
• the spraying medium is changed
• the spray gun was taken apart for servicing or repairs.
The spray pattern can be tested using a work piece sample, a sheet of metal,
cardboard or paper.

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Summary of Contents for 20 545

Page 1: ...teme Airless Ger te und Fl ssigkeitspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Na abscheidung Pulverspr hst nde Trockner Zu...

Page 2: ...Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 98 9 EG festgestellt ist i V Declaration of CE Conformity We the manufacturers of the equipment hereby dec...

Page 3: ...PILOT WA 450...

Page 4: ...mplett 25 V 66 101 53 322 Steuerluftanschlu 26 V 66 101 53 015 Zerst uberluftanschlu 2x 27 V 66 100 06 255 Materialanschlu 28 V 20 510 21 003 Befestigungsbolzen 29 V 20 545 20 003 Schraube 2x PILOT WA...

Page 5: ...0 sind keine handge f hrten Spritzpistolen und m ssen deshalb an einer geeigneten Halterung befe stigt werden Die bestimmungsgem e Verwendung schlie t auch ein da alle Hinweise und Angaben der vorlieg...

Page 6: ...nfeder verschlie t die Materialzufuhr zur Materiald se Anschlie end wird die Zerst uberluft ber das 3 2 Wege Ventil abgeschaltet Die Modelle PILOT WA 452 und WA 453 sind reine Niederdruck Spritzpistol...

Page 7: ...Im Arbeitsbereich ist Feuer offenes Licht und Rauchen verboten Beim Verspritzen leicht entz ndbarer Materialien z B Lacke Kleber besteht erh hte Explosions und Brandgefahr 5 2 Inbetrieb und Au erbetr...

Page 8: ...eiten hinaus ver ndern wollen mu die Spritzpistole umger stet werden siehe 5 5 Spritzpistole umr sten WALTHER bietet dazu eine Vielzahl unterschiedlicher Luftkopf Materiald se Nadel Kombinationen an M...

Page 9: ...Spritzpistole vor jedem Farb bzw Materialwechsel mindestens einmal w chentlich materialabh ngig und je nach Verschmutzungsgrad mehrfach w chentlich Achtung Legen Sie die Spritzpistole nie in L semitte...

Page 10: ...tauscht werden m ssen Materiald se Druckfeder des Kolbens Materialnadel Nadelfeder Manschette des Kolbens O Ring des Kolbens Hinweis Die mit gekennzeichneten Bauteile m ssen vor dem Einbau in den Pist...

Page 11: ...x 6 bar Schalldruckpegel gemessen in ca 1 m Abstand zur Spritzpistole 83 dB A Luftverbr uche Bei einem Eingangsdruck von 4 5 bar betr gt der Spritzdruck 0 7 bar Technische nderungen vorbehalten Zerst...

Page 12: ...ompl 25 V 66 101 53 322 Control air inlet 26 V 66 101 53 015 Atomizing air inlet 2x 27 V 66 100 06 255 Material inlet 28 V 20 510 21 003 Mounting pin 29 V 20 545 20 003 Screw 2x PILOT WA 451 Circulati...

Page 13: ...in a suitable gun mounting device The term normal use also implies that any and all safety warnings operational handling details etc as stated in these operating instructions must be carefully read un...

Page 14: ...2 way valve The models PILOT WA 452 and WA 453 are solely low pressure spray guns and operate with a spraying pressure of 0 7 bar using an inlet pressure of 4 5 bar 3 Generally Applicable Safety Preca...

Page 15: ...ohibited in the working area Spraying of readily flammable media such as paints and adhesive compounds is always accompanied by the risk of fire and explosion 5 2 Starting Stopping Requirements The fo...

Page 16: ...nd the adjustments outlined so far you must retool the spray gun See 5 5 Retooling of Spray Gun WALTHER offers a great variety of air control head material control nozzle needle combinations for this...

Page 17: ...ing medium at least once a week as often as may be required by the spraying medium handled and the resultant degree of fouling Caution Never immerse the spray gun in solvent or any other cleaning solu...

Page 18: ...dle spring Cup seal Piston O ring Note Parts marked with must be lubricated with non acidic non resinogenic grease prior to installation WALTHER PILOT repair kits are available for PILOT WA 450 WA 451...

Page 19: ...6 bar Sound Level measured at a distance of 1 m from the spray gun 83 dB A Air consumption The spraying pressure is 0 7 bar with an air input pressure of 4 5 bar Right to effect technical changes rese...

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