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23

22

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary requirements.

The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger to persons.

 

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and WALTHER Spritz- und Lackiersysteme 

must be consulted.

Grounding / Equipotential Bonding

Measures must be taken to ensure that the spray gun is sufficiently grounded 

(earthed) by means of a conductive air hose (maximum resistance 10

6

 

).

1.3 

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter Normal Use. Any other form of use and/or application is prohibited.

The improper use also includes such operations as may be:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen.

Technical Description

Models PILOT IV and IV GM

When actuating the trigger (Item 24) the air valve (Item 18) is opened (preliminary 

air); slightly hereafter the material needle (Item 9) is retracted. Closing is in reverse 

order.

The material flow rate depends an the diameter of the nozzle.

In addition, the material flow rate can be adjusted by screwing in or out the adjusting 

screw (Item 14).

Through the regulating screw (Item 21) the spraying pattern can be controlled, i. e. 

left-hand turn = wide jet, right-hand turn = round jet.

Design versions:

Model versions PILOT IV/ IV GM are to be used with gravity-feed cup only.

Safety Instructions

3.1 

Safety Warning Symbols

Warning

This pictograph and the accompanying warning note "Warning" indicate possible 

risks and dangers for yourself.

Possible consequences: Injuries of any kind.

Caution

This pictograph and the accompanying warning note "Caution" indicate possible 

damage to equipment.

Possible consequences: Damage to equipment, workpieces, etc.

Note

This pictograph and the accompanying note "Notice" indicate additional and useful 

Information to help you handling the spray gun with even greater confidence and 

efficiency.

3.2 

General Safety Instructions

All applicable accident prevention rules and regulations as well as other recognised 

industrial safety and health rules and regulations must be observed at all times.

Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking are 

strictly prohibited within the working area. WARNING – during the spraying of flam-

mable materials (e.g. lacquers, cleaning agents, etc.), there is an increased risk to 

health as well as an increased risk of explosion and fire.

Measures must be taken to ensure that the spray gun is sufficiently grounded 

(earthed) by means of a conductive air hose (maximum resistance 10

6

 

).

Before carrying out maintenance or servicing work, always ensure that the air and 

material feed to the spray gun have been de-pressurised. Risk of injury!

When spraying materials, do not place your hands or other parts of the body in front 

of the pressurised nozzle or the spray gun. Risk of injury!

Never point the spray gun at persons or animals. Risk of injury!

Always observe the spraying and safety instructions given by the manufacturers of 

the spraying material and the cleaning agent. Aggressive and corrosive materials in 

particular can be harmful to health.

Exhaust air containing particles (overspray) must be kept away from the working 

area and personnel. In spite of these measures, always wear the regulation brea-

thing masks and protective overalls when using the gun. Airborne particles represent 

a serious health hazard!

Summary of Contents for IV GM

Page 1: ...Betriebsanleitung Operating Instructions PILOT IV PILOT IV GM Spritzpistolen Spray Guns...

Page 2: ...3 2 PILOT IV GM Seite 2 17 Page 18 31...

Page 3: ...D 42327 Wuppertal Besondere Hinweise Das Produkt ist zum Einbau in ein anderes Ger t bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 2006 42...

Page 4: ...istolen PILOT IV PILOT IV GM Typ PILOT IV Flie becher V 11 401 PILOT IV GM Flie becher V 11 441 Hersteller WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 0202 787 0 Fa...

Page 5: ...erheitshinweise Warnung Das Piktogramm und die Dringlichkeitsstufe Warnung kennzeichnen eine m gliche Gefahr f r Personen M gliche Folgen schwere oder leichte Verletzungen Achtung Das Piktogramm und d...

Page 6: ...lpegel der Spritzpistole betr gt ca 84 dB A Im Arbeitsbereich ist Feuer offenes Licht und Rauchen verboten Beim Verspritzen leicht entz ndlicher Materialien z B Lacke besteht erh hte Explosions und Br...

Page 7: ...em Pistolenk rper aus Die Montage erfolgt in umgekehrter Reihenfolge Materialnadel wechseln 1 Schrauben Sie die Stellschraube Pos 12 14 ab 2 Entnehmen Sie die Nadelfeder Pos 11 3 Ziehen Sie die Materi...

Page 8: ...d Lagerstellen Die beweglichen Innenteile sind wenigstens einmal w chentlich zu fetten Die Federn sollten st ndig mit einem leichten Fett berzug versehen sein Verwenden Sie dazu ein s urefreies nicht...

Page 9: ...d des Spritzvorgangs zu stark geneigt die Materiald se ist lose oder besch digt Material auff llen gerader halten festziehen Materialleckage an der Stopfbuchsenschraube Pos 4 Stopfbuchse zu lose Nadel...

Page 10: ...valid if any changes are made to the equipment without prior consultation with us Manufacturer WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 49 0 202 787 0 Fax 49 0 2...

Page 11: ...Model Versions Models Hand held Spray Guns PILOT IV PILOT IV GM Type PILOT IV Gravity Feed Cup V 11 401 PILOT IV GM Gravity Feed Cup V 11 441 Manufacturer WALTHER Spritz und Lackiersysteme GmbH K rnt...

Page 12: ...indicate possible risks and dangers for yourself Possible consequences Injuries of any kind Caution This pictograph and the accompanying warning note Caution indicate possible damage to equipment Poss...

Page 13: ...e sound levels of approx 84 dB A Make sure your working area is absolutely free from open fires and naked lights and anybody smoking Spraying of readily flammable media e g lacquers is always accompan...

Page 14: ...2 wrench Installation is performed in reverse order Replacement of Material Needle 1 Unscrew the adjusting screw Item 12 14 2 Remove the spring Item 11 3 Pull out the material needle Item 9 from the g...

Page 15: ...le interior parts have to be greased at least once a week The springs have always to be coated with a thin layer of grease Make sure to use a non acidic non resinogenic grease and apply this with a so...

Page 16: ...l nozzle is loose or damaged Top up material level Keep straight Tighten Materialleckage from Packing Gland Packing gland too loose Needle seal packing Item 5 damaged Tighten Replace Gun keeps blowing...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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