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29

28

5.4 

Replacing the component B

5.5 

Replacing the material nozzle (component B)

1.  Unscrew the protective plate (pos. 24.13) from the B-component.

2.  Unscrew the material nozzle (pos. 24.1) and remove the O-ring (pos. 24.2).

Install the new material nozzle in reverse order.

5.6 

Replacing the material needle (component B)

1.  Unscrew the spring bushing (pos. 24.9) from the B-component.

2.  Remove the spring (pos. 24.8) and pull the material needle (pos. 24.7) out of 

the housing.

The installation is carried out with the material needle adjusted in reverse order.

Note

The setting dimension of the material needle is 

19,8 mm

 from the tip of the needle 

to the needle chuck.

5.7 

Replacing a leaking needle seal (component B)

1.  Remove the material needle (pos. 24.7) as described in 

5.6

.

2.  Unscrew the packing screw (pos. 24.6) from the housing (pos. 24.3).

3.  Remove the needle seal (pos. 24.4) from the housing using a hook.

4.  The  needle  seal  is  installed  in  the  housing  using  a  special  tool  (pos.  25)                

(art. no.: 

V1182090000

).

5.  Screw the packing screw (pos. 24.6) into the housing up to the stop and mount 

the material needle (pos. 24.7) in reverse order as described in 

5.6

.

Note

The seals must not be reused after removal and have to be replaced with new seals.

1.  Remove the hose from the B component.

2.  Unscrew the two hexagon socket screws 

(pos. 21) from the pistol.

3.  Unscrew the two nuts (pos. 24.10) from the 

material needle (pos. 24.7).

4.  Pull the B-component out of the holder on 

the trigger (pos. 16).

5.8  

Correcting spray pattern flaws 

The following table shows the settings you can use to change the spray pattern.

Spray pattern test

Fault

Required adjustment

Spray pattern is split in the 

centre

•  setting a wider spray pattern

Spray pattern is too thick at 

the ends

•   Setting a more rounded spray 

pattern

The spray pattern shows rath-

er large droplets

•  Increase the nozzle air pressure

Material application in the cen-

tre of the spray pattern is very 

thin

•  Decrease the nozzle air pres-

sure

Spray pattern is split in the 

centre

•  Increase the nozzle diameter

•  Reduce nozzle air pressure

•  Increase material pressure

Spray pattern is very spherical •  Reduce material pressure

•  Increase nozzle air pressure

Cleaning

The spray gun must be regularly cleaned and lubricated in order to enhance its 

 service life and ensure the functionality of the spray gun.

Attention

Never place the spray gun in solvent or another cleaning agent. The perfect function 

of the spray gun can otherwise not be guaranteed.

Attention

Do not use any hard or pointed objects for cleaning. Otherwise, precision parts of the 

spray gun can be damaged and spraying results degraded. 

Use only those cleaning materials for cleaning the spray gun which have been 

prescribed by the manufacturer of the spraying material and which do not contain the 

following components:
• 

halogenated hydrocarbons (e.g. 1,1,1, trichloroethane, methylene chloride, etc.)

• 

Acids or acidic cleaning agents

• 

Solvents or cleaning thinners

• 

Varnish removers.

The constituents named above cause chemical reactions on galvanised components 

and lead to corrosion damage.

WALTHER Spritz- und Lackiersysteme GmbH will not honour warranty claims for 

damages resulting from such treatment.

desired spray result

21

24.7

16

24.10

Summary of Contents for PILOT 2K Bonding

Page 1: ...Betriebsanleitung Operating Instructions PILOT 2K Bonding Zweikomponenten Spritzpistole Two component spray Gun...

Page 2: ...3 2 PILOT 2K Bonding Stand Juni 2019 23 25 1 3 2 22 5 13 4 3 1 2 15 16 10 21 22 14 9 8 7 6 11 12 17 18 19 20 Seite 4 17 Page 18 31 24 1 2 3 4 14 7 5 8 9 10 13 6 11 12 B Komponente komplett 24...

Page 3: ...gigen grundlegenden Sicherheits und Gesundheitsanforderungen entspricht Bei einer nicht mit uns abgestimmten nderung an dem Ger t oder bei einer unsachgem en Verwendung verliert diese Erkl rung ihre G...

Page 4: ...Schlauch 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Breitstrahl PILOT 2K Bonding Rundstrahl V 11 820 xx xx3 V 11 821 0x xx3 Pos Bezeichnung Stck Artikelnummer Stck Artikelnummer 24 B Komponente...

Page 5: ...eitung spritz barer wasserl slicher nicht brennbarer Zweikomponenten Medien Da s mtliche materialf hrende Teile aus Edelstahl rostfrei gefertigt sind eignet sich das Modell PILOT 2K Bonding zum Auftra...

Page 6: ...mitteln Insbesondere aggressive und tzende Materialien k nnen gesundheitliche Sch den verursachen Die partikelf hrende Abluft ist vom Arbeitsbereich und Betriebspersonal fernzu halten Tragen Sie denno...

Page 7: ...10 regeln Die Materialmenge wird durch Linksdrehen Ausschrauben erh ht durch Rechtsdrehen Einschrauben verringert Materialdruck regulieren Den Materialdruck k nnen Sie nur an der Pumpe oder am Druckbe...

Page 8: ...l Pos 16 heraus 5 8 M ngel eines Spritzbildes beheben Die folgende Tabelle zeigt Ihnen mit welchen Einstellungen Sie das Spritzbild beein flussen k nnen Spritzbildprobe Abweichung erforderliche Einste...

Page 9: ...urchmesser achten Stellschraube etwas Einschrauben Rechtsdrehen Pistole tropft B Komponente B Komponente besch digt B Komponente undicht austauschen austauschen Sto weiser oder flatternder Spritzstrah...

Page 10: ...t with the description below corresponds to the relevant based safety and health requirements In the event of changes to the device not agreed on with us or if used improperly this declaration becomes...

Page 11: ...02 2 2325502 23 Hose 9 cm 1 V1181505090 1 V1181505090 PILOT 2K Bonding Wide Jet PILOT 2K Bonding Round Jet V 11 820 0x xx3 V 11 821 0x xx3 Item Description Qty Article No Qty Article No 24 Component B...

Page 12: ...data must be absolutely complied with and may not be exceeded Overloading the device must be ruled out If any particularities are noted during operation the device must be shut down imme diately and...

Page 13: ...particular aggressive and caustic materials can cause damage to health Particle carrying discharged air must be kept away from the working area and operating personnel However respiratory protection a...

Page 14: ...turning the adjusting screw item 10 in or out The material volume is increased by turning it to the left unscrewing and reduced by turning it to the right screwing down Regulating the material pressur...

Page 15: ...table shows the settings you can use to change the spray pattern Spray pattern test Fault Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too t...

Page 16: ...rush and the cleaning agent 3 Clean all other components and the gun body with a cloth and the cleaning agent 4 Apply a thin layer of grease to the following parts Material needle Needle spring All sl...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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