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1.1 

General

Model Identification 

Models:

Automatic Spray Guns 

PILOT WA 900-Serie

s

Type

s

:

 

WA 900 

(Standard with internal control)

V 21 900

WA 905 

V 21 905

WA 920-HVLP 

V 21 920

WA 925-HVLP 

(Standard with external control) 

(low pressure with internal control) 

(low pressure with external control)

V 21 925
V 20 940

WA 940-HVLP

PLUS

(

medium pressure with internal control

WA 945-HVLP

PLUS

(

medium pressure with external control

V 20 945

Manufacturer

:

 

WALTHER Spritz- und Lackiersysteme GmbH

Kärntner Str. 18-30
D-42327 Wuppertal
Tel.:  0202 / 787-0
Fax:  0202 / 787-2217

www.walther-pilot.de • Email: info@walther-pilot.de

1.2 

Intended Use

The automatic spray guns PILOT WA 900, WA 905, WA 920, WA 925, WA 940 and 

WA 945 are for the processing of sprayable media, such as:

Paints and coatings

Greases, oils, andcorrosion inhibitors

Adhesive compounds

Ceramic glazes

Pickling solutions

For any materials not listed here, please contact WALTHER Spritz-and painting 

systems GmbH, Wuppertal.

The sprayable materials must only be applied on workpieces or objects.

The temperature of the spray material must generally not exceed 80 ° C.
The PILOT WA 900 series models are not hand-held spray guns and therefore have 

to be attached to a suitable gun mounting device.
The  term  normal  use  also  implies  that  any  and  all  safety  warnings,  operational 

handling  details,  etc.,  as  stated  in  these  operating  instructions,  must  be  carefully 

read, understood and duly complied with. 

The device complies with the ATEX requirements of the directive 94/9 EC (ATEX) 

for explosion group, category specified on the nameplate, and temperature class. 

When operating the device, the specifications of this manual must be followed.
When  using  the  equipment,  the  requirements  specified  in  these  Operating 

Instructions  must  be  observed  at  all  times.  The  technical  data  indicated  on  the 

equipment rating plates and the specifications in the chapter "Technical Data" must 

be complied with at all times and must not be exceeded.

An overloading of the equipment must be ruled out.

The equipment may be used in potentially explosive atmospheres only with the 

authorization of the relevant supervisory authority. 

The competent authority or the operator is responsible for determining the 

explosion hazard (zone classification).

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary regulations. 

The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger of persons.

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and 

WALTHER Spritz- und Lackiersysteme 

must be consulted

.

Grounding / potential equalization

You must ensure that the gun is properly grounded either seperately or in 

connection with the with which it is being used (maximum resistance 106Ω).

1.3 

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter 1.2 

Normal Use.

 Any other form of use and/or application is prohibited. 

Improper use is for example: 

spraying of material on people and animals

spraying of liquid nitrogen, etc.

Technical Description

In the series PILOT WA 900 is a simple modular system that permits all practical 

service  combinations.  There  are  two  basic  models,  one  with  and  one  without 

internal  control.  There  are  two  different  quick-change  adapter  plates  that  are 

suitable for both models and can be retooled for recirculation systems.

The guns of WA 900 series can only be used in conjunction with an adapter plate. 

You can either use the standard or low-profile adapter plates. To integrate the guns 

in a recirculation system the built-in locking pin must be removed (item 37).

The PILOT WA 900-series models operate automatically via a compressed air 

control and are controlled via a 3/2-way solenoid valve.

Summary of Contents for PILOT WA 900

Page 1: ...WALTHER PILOT Operating Manual Automatic Spray Guns PILOT WA 900 PILOT WA 905 Models AUSG 03 13 DISTRIBUTED BY COATING EQUIPMENT TECHNOLOGY INC PHONE 586 210 0555 WEB www cetinc com...

Page 2: ...3 4 5 6 7 19 20 21 22 23 24 25 26 27 8 9 10 11 12 13 14 15 38 37 36 17 18 With external control PILOT WA 900 With internal control PILOT WA 905 1 8 8 4 6 7 3 5 2 10 9 Adapter Standard Adapter Low Prof...

Page 3: ...sure with external control V 21 925 V 21 940 WA 945 HVLPPLUS Medium pressure with external control V 21 945 Intended Purpose Processing of sprayable materials Applicable standards and regulations EG M...

Page 4: ...Locking pin 1 V 21 900 08 000 1 V 21 900 08 000 38 Head screw 2 V 20 810 14 203 2 V 20 810 14 203 Spare Parts List WA 920 HVLP Internal Control WA 925 HVLP External Control V 21 920 V 21 925 Pos Beze...

Page 5: ...102 21 009 9 1 V 09 001 72 000 1 V 09 001 72 000 10 1 V 21 900 12 003 1 V 21 900 12 003 11 1 V 20 510 12 003 1 V 20 510 12 003 12 1 V 20 510 11 003 1 V 20 510 11 003 13 1 V 20 700 02 303 1 V 20 700 0...

Page 6: ...003 2 V 00 101 01 003 9 Plug 1 V 66 100 03 568 10 Sealing Plugs 9 10 7 9 7 6 8 10 8 10 Spare parts list for adapter plate stainless steel Adapter Plate Material connection side Adapter Plate Material...

Page 7: ...pment must be ruled out The equipment may be used in potentially explosive atmospheres only with the authorization of the relevant supervisory authority The competent authority or the operator is resp...

Page 8: ...ipment workpieces etc Notice This picture and the accompanyingnote Notice indicate additional and useful information to help you in handling the spray gun with even greater confidence and efficiency 3...

Page 9: ...esent nearby 5 3 Spray Pattern Test Spray pattern tests should be performed whenever the spray gun is put into operation for the first time the spraying material is changed the spray gun is taken apar...

Page 10: ...ment of the Atomizing Air Pressure The atomizing air pressure is adjusted at the air pressure reducing valve of the compressor system Please comply with the operating instructions and safety warnings...

Page 11: ...performed This is necessary in order to increase the service life and the function of the spray gun Clean the gun only with cleaning solutions recommended by the manufacturer of the spraying material...

Page 12: ...he cap Part 26 from the piston housing 1 Pull back the drawbar of the spray gun The material inlet is now open and both the material duct and the material nozzle will be cleaned 2 Do not let go of the...

Page 13: ...of any such substances must be in accordance with all applicable local and national regulations directives and laws Warning Pay special attention to all processing specifications and safety warnings...

Page 14: ......

Page 15: ...Zubeh r The WALTHER PILOT Programme Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Two Component Spray Guns Material Pressure Tanks Nonpressurized Tanks Agitator Systems...

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