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1 General

1.1 

Identification of Model Version

Models:

 

Automatic Spray Guns 

PILOT WA 705

 - Serie without internal control

Types:

 

WA 705 

(Standard-version) 

V 20 705

 

WA 715-U 

(Standard-circulation-version) 

V 20 715

 

WA 725-HVLP 

(Low pressure-version) 

V 20 725

 

WA 735-HVLP-U 

(Low pres.-circulation-version) 

V 20 735

 

WA 745-HVLP

PLUS

   (Mediem pressure-version) 

V 20 745

 

WA 755-HVLP

PLUS

-U  (Medium pres.-circulation-version)  V 20 755

 

WA 708-K 

(Standard-adhesive version) 

V 20 708

 

WA 718-U-K 

(Standard-circulation-adhesive-vers.)  V 20 718

 

WA 728-HVLP-K 

(Low pressure-adhesive version) 

V 20 728

 

WA 738-HVLP-U-K  (Low pres.-adhesive-circulation vers.)  V 20 738

Manufacturer:

 WALTHER Spritz- und Lackiersysteme GmbH

 

Kärntner Str. 18-30

 

D-42327 Wuppertal

 

Tel.:  0202 / 787-0

 

Fax:  0202 / 787-2217

 

www.walther-pilot.de  • Email:info@walther-pilot.de

1.2 

Normal Use

The automatic spray guns of the series PILOT WA 705 are exclusively designed for 

use with sprayable material types and grades such as:

• 

paints and lacquers

• 

greases, oils and corrosion preventives

• 

adhesive compounds

• 

Separating agent

• 

ceramic glazes 

• 

pickling solutions

Should the materials which you want to spray not be listed above, please contact 

WALTHER Spritz- und Lackiersysteme, Wuppertal for further and detailed informati-

on.

Please note that sprayable material may only be applied to work pieces and/or simi-

lar items. The temperature of the spraying materials shall never exceed 80 degrees 

Celsius. The models of the series PILOT WA 7XX are not designed for manual ope-

ration, and must be installed in a suitable gun mounting device.

The term normal use also implies that any and all safety warnings, operational hand-

ling details, etc., as stated in these operating instructions, must be carefully read, 

understood and duly complied with.

This equipment complies with the explosion protection requirements of Directive 

2014/34/EU (ATEX) for the explosion group, equipment category and temperature 

class indicated on the type plate.

When using the equipment, the requirements specified in these Operating Instructions 

must be observed at all times.

The technical data indicated on the equipment rating plates and the specifications in 

the chapter "Technical Data" must be complied with at all times and must not be 

exceeded. An overloading of the equipment must be ruled out.

The equipment may be used in potentially explosive atmospheres only with the 

authorisation of the relevant supervisory authority. 

The relevant supervisory authority or the operator of the equipment are 

responsible for determining the explosion hazard (zone classification).

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary requirements.
The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger to persons.

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and WALTHER Spritz- und Lackiersysteme 

must be consulted.

Grounding / Equipotential Bonding

You must ensure that the spray gun is properly earthed (grounded) either separately 

or in connection with the equipment with which it is being used (maximum resistance 

10

6

 Ω).

1.3 

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter

 1.2 Normal Use

.  Any other form of use and/or application is prohibited.

Improper use is for example:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen, etc.

Technical Description

The models PILOT WA 705 are an all-automatic air-controlled guns operating in 

combination with a 3/2-way control valve in the form of hand-, foot- or solenoid    

actuated valves.
At first the atomizing air (round- and wide/flat jet air item 27) is openened by a 3/2-

way control valve. Then activate the control air that push back the piston and the 

material needle to open the material supply.
For the models PILOT WA 7XX the spray jet contour (flat/wide/round) is adjusted by 

a pressure regulator in the plant. 
Closing of the 3/2-way valve is followed by the control air escaping from the cylinder 

inside the gun, upon which the spring-loaded material needle returns to its initial 

position, where it shuts the material and atomizing air input off.
The material flow volume is set with all models via the material pressure and by 

limiting the orifice travel of the material needle on the cap (item 25). 

The material flow of the automatic spray gun series PILOT WA 7XX can also be 

opened by hand using the pulling rod (item 26) to clean, for example, a clogged 

material nozzle. The spray guns of the PILOT WA 7XX series can be connected to 

material pressure tanks and pumping systems. 

Summary of Contents for WA 705

Page 1: ...ILOT WA 705 Automatische Spritzpistolen Automatic Spray Guns Pistolets de Pulv risation Automatiques Pistolas de Pulverizaci n Autom ticas Pistole a spruzzo automatiche Modelle Models Mod les Modelos...

Page 2: ...WA 705 Stand Januar 2010 27 26 25 24 23 22 21 20 19 5 6 7 8 10 9 11 12 13 14 15 17 16 18 28 30 29 ohne Innensteuerung without internal control sans commande int rieure sin control interno senza comand...

Page 3: ...Seite 6 23 Page 24 41 Page 42 59 P gina 60 77 Pagina 78 95...

Page 4: ...rie 2 Ger tebezeichnung II 2 G c T 5 Tech File Ref 2414 Bevollm chtigt mit der Zusammenstellung der technischen Unterlagen Nico Kowalski WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 423...

Page 5: ...0 101 01 003 1 V 00 101 01 003 30 Verschlussstopfen 1 V 20 540 40 003 entf llt 1 V 20 540 40 003 Ersatzteilliste WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755 Pos Bezeichn...

Page 6: ...3 9 Arretierfeder 1 V 20 700 02 403 1 V 20 700 02 403 1 V 20 700 02 403 1 V 20 700 02 403 10 Gewindestift 1 V 20 310 01 503 1 V 20 310 01 503 1 V 20 310 01 503 1 V 20 310 01 503 11 O Ring 2 V 09 103 6...

Page 7: ...rf in explo sionsgef hrdeten Bereichen nur nach Ma gabe der zust ndigen Aufsichtsbeh rde eingesetzt werden Der zust ndigen Aufsichtsbeh rde bzw dem Betreiber obliegt die Festlegung der Explosionsgef h...

Page 8: ...pistole drucklos Verletzungsgefahr Halten Sie beim Verspritzen von Materialien keine H nde oder andere K rperteile vor die unter Druck stehende D se der Spritzpistole Verletzungsgefahr Richten Sie die...

Page 9: ...altet werden Die unter Druck stehenden Leitungen k nnen platzen und nahestehende Personen durch das ausstr mende Material verletzen 5 3 Spritzbildprobe erzeugen Eine Spritzbildprobe sollte immer dann...

Page 10: ...nschten Luftkopf auf den Pistolenvorderk rper 4 Schrauben Sie die Luftkopfmutter Pos 1 auf den Pistolenvorderk rper Materiald se und Materialnadel wechseln 1 Entfernen Sie den Luftkopf Pos 2 siehe 5...

Page 11: ...tzt Damit nicht die gesamte Spritzanlage in Betrieb gesetzt werden muss k nnen Sie die Materialzufuhr der PILOT WA 705 Baureihe auch von Hand entsperren Die gesamte Spritzanlage sollte nun bis zum n c...

Page 12: ...uft zu niedrig Steuerluftdruck erh hen auf min 4 5 bar Material tritt an der Leckagebohrung aus Nadelpackung ist undicht Packungsschraube ist lose siehe 7 1 Nadelpackung austauschen Packungsschraube P...

Page 13: ...202 787 0 Fax 49 0 202 787 2217 www walther pilot de e mail info walther pilot de Type Designation Automatic Spray Gun PILOT WA 705 Serie without internal control WA 705 Standard V 20 705 WA 715 U Sta...

Page 14: ...1 01 003 1 V 00 101 01 003 30 Blanking plug 1 V 20 540 40 003 not applicable 1 V 20 540 40 003 Listing of Replacement Parts WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755 I...

Page 15: ...08 000 1 V 20 705 08 000 1 V 20 705 08 000 21 Piston Spring 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Threaded Ring compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 70...

Page 16: ...t must be ruled out The equipment may be used in potentially explosive atmospheres only with the authorisation of the relevant supervisory authority The relevant supervisory authority or the operator...

Page 17: ...that the air and material feed to the spray gun have been de pressurised Risk of injury When spraying materials do not place your hands or other parts of the body infront of the pressurised nozzle or...

Page 18: ...the spray gun must be relieved of all pressures whenever work is terminated Lines left in pressurized condition could burst with their contents likely to injure anybody present nearby 5 3 Spray Patter...

Page 19: ...ir cap on the front 4 Screw the air cap retaining ring in item 1 onto the front Replacement of Material Control Nozzle and Needle 1 Remove the air control head item 2 see 5 6 Replacement of Air Contro...

Page 20: ...ray gun until clear cleaning solution emerges from the nozzle The material supply of the series PILOT WA 7XX can be manually released so that it is not necessary to operate the complete spraying syste...

Page 21: ...ing leaks Packing screw too loose see 7 1 Replacing Needle Packing Tighten packing screw item 15 in slightly with a screwdriver Spray jet pulsa ting or unsteady Level in material tank too low Top up m...

Page 22: ...e D nomination du mod le Pistolet automatique de pulv risation S rie PILOT WA 705 sans commande int rieure WA 705 mod le standard V 20 705 WA 715 U mod le standard circulating V 20 715 WA 725 HVLP mod...

Page 23: ...101 01 003 1 V 00 101 01 003 30 Bouchon de fermeture 1 V 20 540 40 003 supprim 1 V 20 540 40 003 Liste des pi ces de rechange WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 75...

Page 24: ...t de piston 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 douille compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700 09 000 23 aiguille de mati re comp...

Page 25: ...osive qu en fonction des instructions des autorit s comp tentes La d termination du danger d explosion classification des zones incombe aux autorit s comp tentes ou l exploitant L exploitant devra abs...

Page 26: ...ou d entretien risque de blessure Maintenez la main ou toute autre partie du corps loign e de la buse sous pres sion du pistolet pendant l application risque de blessure Ne dirigez pas le pistolet ve...

Page 27: ...xplosion des conduits sous pression Risque de blessure 5 3 Essai d application Un essai d application est necessaire quand le pistolet est utilis pour la premi re fois une nouvelle mati re est utilis...

Page 28: ...t e sur le pistolet 4 Vissez l crou de t te air Pos 1 sur le corps avant du pistolet Remplacement de buse et d aiguille 1 Sortez la t te air Pos 2 voir remplacement de la t te air 5 6 2 D vissez et so...

Page 29: ...l agent nettoyant ressort parfaitement clair Afin d viter la mise en service du syst me complet de pulv risation il est possible aussi d ouvrir manuellement l alimentation mati re des mod les de la s...

Page 30: ...ez la pression d air de com mande min 4 5 bar La mati re fuit par le presse toupe La garniture d aiguille n est pas tanche Vis garniture pas assez serr Voir 7 1 remplacement de la garnitu re d aiguill...

Page 31: ...02 787 2217 www walther pilot de e mail info walther pilot de Denominaci n del modelo Pistolas de pulverizaci n autom ticas Serie PILOT WA 705 sin control interno WA 705 dise o est ndar V 20 705 WA 71...

Page 32: ...003 2 V 00 101 01 003 1 V 00 101 01 003 30 Tap n 1 V 20 540 40 003 no procede 1 V 20 540 40 003 Lista de piezas de recambio WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755...

Page 33: ...V 20 705 08 000 1 V 20 705 08 000 21 Resorte de mbolo 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Casquillo roscado compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700...

Page 34: ...ades controladoras corres pondientes A las autoridades controladoras competentes o a la empresa explotadora les corresponde determinar el potencial explosivo clasificaci n de zonas La empresa explotad...

Page 35: ...as manos ni otras partes del cuerpo delante de la tobera de la pistola de pulverizaci n sometida a presi n Peligro de lesiones No dirija la pistola de pulverizaci n a personas ni animales Peligro de l...

Page 36: ...uctos que permanezcan bajo presi n podr an reventar y el material proyectado podr a lesionar a las personas de las inmediaciones 5 3 Crear prueba de diagrama de pulverizaci n Debe generarse siempre un...

Page 37: ...el cuerpo frontal de la pistola 2 Tire hacia abajo del cabezal de aire Pos 2 del cuerpo frontal de la pistola Pos 7 3 Coloque el cabezal de aire deseado en el cuerpo frontal de la pistola 4 Atornille...

Page 38: ...aro Para no tener que poner en marcha todo el equipo pulverizador tambi n puede bloquear manualmente la introducci n de material de la serie PILOT WA 705 Ahora deber quitarse la presi n de todo el equ...

Page 39: ...e material por el orificio de fuga La guarnici n de aguja es inestanca El tornillo de guarnici n est suelto v ase 7 1 Reemplazar guarnici n de aguja Apretar algo el tornillo de guarnici n Pos 15 con u...

Page 40: ...217 www walther pilot de e mail info walther pilot de Designazione del tipo Pistole a spruzzo automatiche Serie PILOT WA 705 senza comando interno WA 705 versione standard V 20 705 WA 715 U versione c...

Page 41: ...1 01 003 1 V 00 101 01 003 30 Tappo di chiusura 1 V 20 540 40 003 non montato 1 V 20 540 40 003 Elenco dei pezzi di ricambio WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755...

Page 42: ...05 08 000 1 V 20 705 08 000 1 V 20 705 08 000 21 Molla pistone 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Boccola filettata compl 1 V 20 700 09 000 1 V 20 700 09 000 1...

Page 43: ...i dell autorit di sor veglianza competente compito dell autorit di sorveglianza competente oppure dell azienda utiliz zatrice determinare le zone a rischio di esplosione L azienda utilizzatrice deve c...

Page 44: ...di materiale alla pistola a spruzzo pericolo di lesioni Durante la spruzzatura di materiali non mettere le mani o altre parti del corpo davanti all ugello sotto pressione della pistola a spruzzo peric...

Page 45: ...dalla pistola a spruzzo I tubi sotto pressione potrebbero scoppiare ed il materiale fuoriuscente potrebbe provocare lesioni alle persone nelle vicinanze 5 3 Eseguire una spruzzatura di prova consigli...

Page 46: ...della pistola 2 Sfilare il cappello aria pos 2 dal corpo anteriore della pistola pos 7 3 Inserire il cappello aria desiderato sul corpo posteriore della pistola 4 Avvitare il dado del cappello aria po...

Page 47: ...zatura possibile sbloc care manualmente l alimentazione del materiale della serie PILOT WA 705 consigliabile togliere la pressione all intero sistema di spruzzatura fino al prossimo utilizzo 7 Riparaz...

Page 48: ...la pressione dell aria com pressa ad almeno 4 5 bar Fuoriuscita di materiale al foro perdite Guarnizione dell ago non ermetica Vite della guarnizione allentata vedere 7 1 Sostituzione della guarnizion...

Page 49: ...kbeh lter Drucklose Beh lter R hrwerk Systeme Airless Ger te und Fl ssigkeitspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Nas...

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