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The models PILOT WA 715-U / WA 735-HVLP-U / WA 755-HVLP

PLUS

-U /WA 718-U-K 

and WA 738-HVLP-U-K with connection for paint circulation can be integrated into a 

system with circulation.
The models PILOT WA 725-HVLP / WA 735 HVLP-U / WA 728 HVLP-K and            

WA 738 HVLP-U-K are pure low-pressure spray guns working with a spraying air 

pressure of 0.7 bar at an intake air pressure of 4.5 bar.
With the models PILOT WA 745-HVLP

PLUS

 and WA 755 HVLP

PLUS

-U the intake air pres-

sure ranges from 3.0 to 3.3 bar for a spraying air pressure from 1.2 to 1.4 bar.

Safety Warnings

3.1 

Safety Warning Symbols

Warning

This pictograph and the accompanying warning note 

„Warning“

 indicate possible 

risks and dangers for yourself.   - Possible consequences: Injuries of any kind.

Caution

This pictograph and the accompanying warning note 

„Caution“

 indicate possible 

damage to equipment.   - Possible consequences: Damage to equipment, workpi-

eces, etc.

Notice

This pictograph and the accompanying note 

„Notice“

 indicate additional and useful 

information to help you handling the spray gun with even greater confidence and 

efficiency.

3.2 

Generally Applicable Safety Precautions

► 

All applicable accident prevention rules and regulations as well as other recog-

nised industrial safety and health rules and regulations must be observed at all 

times.

  Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking 

are strictly prohibited within the working area. WARNING – during the spraying 

of flammable materials (e.g. lacquers, adhesives, cleaning agents, etc.), there is 

an increased risk to health as well as an increased risk of explosion and fire.

  You must ensure that the spray gun is properly earthed (grounded) either sepa-

rately  or  in  connection  with  the  equipment  with  which  it  is  being  used                

(max. resistance 10

6

 Ω).

  Before carrying out maintenance or servicing work, always ensure that the air 

and material feed to the spray gun have been de-pressurised. Risk of injury!

► 

When spraying materials, do not place your hands or other parts of the body 

infront of the pressurised nozzle or the spray gun.   - Risk of injury!

► 

Never point the spray gun at persons or animals.   - Risk of injury!

  Always observe the spraying and safety instructions given by the manufacturers 

of the spraying material and the cleaning agent. Aggressive and corrosive mate-

rials in particular can be harmful to health.

  Always wear hearing protection when using the gun or when in the vicinity of a 

gun that is in use. The noise level generated by the spray gun is approx.             

86 dB(A).

  Exhaust air containing particles (overspray) must be kept away from the working 

area and personnel. In spite of these measures, always wear the regulation 

breathing masks and protective overalls when using the gun. Airborne particles 

represent a serious health hazard!

  After carrying out assembly or maintenance work, always ensure that all nuts, 

bolts and screw connections have been fully tightened before the gun is used.

  Use only original replacement parts, since WALTHER can only guarantee safe 

and fault-free operation for original parts.

► 

For further information on the safe use of the spray gun and the spraying mate-

rials,  please  contact  WALTHER  Spritz-  und  Lackiersysteme  GmbH,                    

D-42327 Wuppertal, Germany.

Assembly / Installation

This spray gun is delivered in completely assembled condition. Before taking the 

spray gun into operation perform the following preparations:

4.1 

Mounting of Spray Gun

Install the gun in a suitable and stable mounting device as shown in the following 

example:

4.2 

Connection of Input Lines

Warning

Make sure not to confuse the control and atomizing air connections -risk of injury.

1 = Material inlet fitting (G 1/4“) 

2 = Control air inlet fitting (G 1/8“) marked with 

ST

Use the two through holes here with a 

dia. of 5.3 mm (1) with a hole spacing 

of 28 mm and the two threaded holes 

M5 with a hole spacing of 28 mm (2).

Other mounting devices upon request.

(2)

(1)

5

5

3

2

1

4

Summary of Contents for WA 705

Page 1: ...ILOT WA 705 Automatische Spritzpistolen Automatic Spray Guns Pistolets de Pulv risation Automatiques Pistolas de Pulverizaci n Autom ticas Pistole a spruzzo automatiche Modelle Models Mod les Modelos...

Page 2: ...WA 705 Stand Januar 2010 27 26 25 24 23 22 21 20 19 5 6 7 8 10 9 11 12 13 14 15 17 16 18 28 30 29 ohne Innensteuerung without internal control sans commande int rieure sin control interno senza comand...

Page 3: ...Seite 6 23 Page 24 41 Page 42 59 P gina 60 77 Pagina 78 95...

Page 4: ...rie 2 Ger tebezeichnung II 2 G c T 5 Tech File Ref 2414 Bevollm chtigt mit der Zusammenstellung der technischen Unterlagen Nico Kowalski WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 423...

Page 5: ...0 101 01 003 1 V 00 101 01 003 30 Verschlussstopfen 1 V 20 540 40 003 entf llt 1 V 20 540 40 003 Ersatzteilliste WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755 Pos Bezeichn...

Page 6: ...3 9 Arretierfeder 1 V 20 700 02 403 1 V 20 700 02 403 1 V 20 700 02 403 1 V 20 700 02 403 10 Gewindestift 1 V 20 310 01 503 1 V 20 310 01 503 1 V 20 310 01 503 1 V 20 310 01 503 11 O Ring 2 V 09 103 6...

Page 7: ...rf in explo sionsgef hrdeten Bereichen nur nach Ma gabe der zust ndigen Aufsichtsbeh rde eingesetzt werden Der zust ndigen Aufsichtsbeh rde bzw dem Betreiber obliegt die Festlegung der Explosionsgef h...

Page 8: ...pistole drucklos Verletzungsgefahr Halten Sie beim Verspritzen von Materialien keine H nde oder andere K rperteile vor die unter Druck stehende D se der Spritzpistole Verletzungsgefahr Richten Sie die...

Page 9: ...altet werden Die unter Druck stehenden Leitungen k nnen platzen und nahestehende Personen durch das ausstr mende Material verletzen 5 3 Spritzbildprobe erzeugen Eine Spritzbildprobe sollte immer dann...

Page 10: ...nschten Luftkopf auf den Pistolenvorderk rper 4 Schrauben Sie die Luftkopfmutter Pos 1 auf den Pistolenvorderk rper Materiald se und Materialnadel wechseln 1 Entfernen Sie den Luftkopf Pos 2 siehe 5...

Page 11: ...tzt Damit nicht die gesamte Spritzanlage in Betrieb gesetzt werden muss k nnen Sie die Materialzufuhr der PILOT WA 705 Baureihe auch von Hand entsperren Die gesamte Spritzanlage sollte nun bis zum n c...

Page 12: ...uft zu niedrig Steuerluftdruck erh hen auf min 4 5 bar Material tritt an der Leckagebohrung aus Nadelpackung ist undicht Packungsschraube ist lose siehe 7 1 Nadelpackung austauschen Packungsschraube P...

Page 13: ...202 787 0 Fax 49 0 202 787 2217 www walther pilot de e mail info walther pilot de Type Designation Automatic Spray Gun PILOT WA 705 Serie without internal control WA 705 Standard V 20 705 WA 715 U Sta...

Page 14: ...1 01 003 1 V 00 101 01 003 30 Blanking plug 1 V 20 540 40 003 not applicable 1 V 20 540 40 003 Listing of Replacement Parts WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755 I...

Page 15: ...08 000 1 V 20 705 08 000 1 V 20 705 08 000 21 Piston Spring 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Threaded Ring compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 70...

Page 16: ...t must be ruled out The equipment may be used in potentially explosive atmospheres only with the authorisation of the relevant supervisory authority The relevant supervisory authority or the operator...

Page 17: ...that the air and material feed to the spray gun have been de pressurised Risk of injury When spraying materials do not place your hands or other parts of the body infront of the pressurised nozzle or...

Page 18: ...the spray gun must be relieved of all pressures whenever work is terminated Lines left in pressurized condition could burst with their contents likely to injure anybody present nearby 5 3 Spray Patter...

Page 19: ...ir cap on the front 4 Screw the air cap retaining ring in item 1 onto the front Replacement of Material Control Nozzle and Needle 1 Remove the air control head item 2 see 5 6 Replacement of Air Contro...

Page 20: ...ray gun until clear cleaning solution emerges from the nozzle The material supply of the series PILOT WA 7XX can be manually released so that it is not necessary to operate the complete spraying syste...

Page 21: ...ing leaks Packing screw too loose see 7 1 Replacing Needle Packing Tighten packing screw item 15 in slightly with a screwdriver Spray jet pulsa ting or unsteady Level in material tank too low Top up m...

Page 22: ...e D nomination du mod le Pistolet automatique de pulv risation S rie PILOT WA 705 sans commande int rieure WA 705 mod le standard V 20 705 WA 715 U mod le standard circulating V 20 715 WA 725 HVLP mod...

Page 23: ...101 01 003 1 V 00 101 01 003 30 Bouchon de fermeture 1 V 20 540 40 003 supprim 1 V 20 540 40 003 Liste des pi ces de rechange WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 75...

Page 24: ...t de piston 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 douille compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700 09 000 23 aiguille de mati re comp...

Page 25: ...osive qu en fonction des instructions des autorit s comp tentes La d termination du danger d explosion classification des zones incombe aux autorit s comp tentes ou l exploitant L exploitant devra abs...

Page 26: ...ou d entretien risque de blessure Maintenez la main ou toute autre partie du corps loign e de la buse sous pres sion du pistolet pendant l application risque de blessure Ne dirigez pas le pistolet ve...

Page 27: ...xplosion des conduits sous pression Risque de blessure 5 3 Essai d application Un essai d application est necessaire quand le pistolet est utilis pour la premi re fois une nouvelle mati re est utilis...

Page 28: ...t e sur le pistolet 4 Vissez l crou de t te air Pos 1 sur le corps avant du pistolet Remplacement de buse et d aiguille 1 Sortez la t te air Pos 2 voir remplacement de la t te air 5 6 2 D vissez et so...

Page 29: ...l agent nettoyant ressort parfaitement clair Afin d viter la mise en service du syst me complet de pulv risation il est possible aussi d ouvrir manuellement l alimentation mati re des mod les de la s...

Page 30: ...ez la pression d air de com mande min 4 5 bar La mati re fuit par le presse toupe La garniture d aiguille n est pas tanche Vis garniture pas assez serr Voir 7 1 remplacement de la garnitu re d aiguill...

Page 31: ...02 787 2217 www walther pilot de e mail info walther pilot de Denominaci n del modelo Pistolas de pulverizaci n autom ticas Serie PILOT WA 705 sin control interno WA 705 dise o est ndar V 20 705 WA 71...

Page 32: ...003 2 V 00 101 01 003 1 V 00 101 01 003 30 Tap n 1 V 20 540 40 003 no procede 1 V 20 540 40 003 Lista de piezas de recambio WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755...

Page 33: ...V 20 705 08 000 1 V 20 705 08 000 21 Resorte de mbolo 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Casquillo roscado compl 1 V 20 700 09 000 1 V 20 700 09 000 1 V 20 700...

Page 34: ...ades controladoras corres pondientes A las autoridades controladoras competentes o a la empresa explotadora les corresponde determinar el potencial explosivo clasificaci n de zonas La empresa explotad...

Page 35: ...as manos ni otras partes del cuerpo delante de la tobera de la pistola de pulverizaci n sometida a presi n Peligro de lesiones No dirija la pistola de pulverizaci n a personas ni animales Peligro de l...

Page 36: ...uctos que permanezcan bajo presi n podr an reventar y el material proyectado podr a lesionar a las personas de las inmediaciones 5 3 Crear prueba de diagrama de pulverizaci n Debe generarse siempre un...

Page 37: ...el cuerpo frontal de la pistola 2 Tire hacia abajo del cabezal de aire Pos 2 del cuerpo frontal de la pistola Pos 7 3 Coloque el cabezal de aire deseado en el cuerpo frontal de la pistola 4 Atornille...

Page 38: ...aro Para no tener que poner en marcha todo el equipo pulverizador tambi n puede bloquear manualmente la introducci n de material de la serie PILOT WA 705 Ahora deber quitarse la presi n de todo el equ...

Page 39: ...e material por el orificio de fuga La guarnici n de aguja es inestanca El tornillo de guarnici n est suelto v ase 7 1 Reemplazar guarnici n de aguja Apretar algo el tornillo de guarnici n Pos 15 con u...

Page 40: ...217 www walther pilot de e mail info walther pilot de Designazione del tipo Pistole a spruzzo automatiche Serie PILOT WA 705 senza comando interno WA 705 versione standard V 20 705 WA 715 U versione c...

Page 41: ...1 01 003 1 V 00 101 01 003 30 Tappo di chiusura 1 V 20 540 40 003 non montato 1 V 20 540 40 003 Elenco dei pezzi di ricambio WA 735 HVLP U WA 745 HVLPPLUS WA 755 HVLPPLUS U V 20 735 V 20 745 V 20 755...

Page 42: ...05 08 000 1 V 20 705 08 000 1 V 20 705 08 000 21 Molla pistone 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 1 V 20 606 11 000 22 Boccola filettata compl 1 V 20 700 09 000 1 V 20 700 09 000 1...

Page 43: ...i dell autorit di sor veglianza competente compito dell autorit di sorveglianza competente oppure dell azienda utiliz zatrice determinare le zone a rischio di esplosione L azienda utilizzatrice deve c...

Page 44: ...di materiale alla pistola a spruzzo pericolo di lesioni Durante la spruzzatura di materiali non mettere le mani o altre parti del corpo davanti all ugello sotto pressione della pistola a spruzzo peric...

Page 45: ...dalla pistola a spruzzo I tubi sotto pressione potrebbero scoppiare ed il materiale fuoriuscente potrebbe provocare lesioni alle persone nelle vicinanze 5 3 Eseguire una spruzzatura di prova consigli...

Page 46: ...della pistola 2 Sfilare il cappello aria pos 2 dal corpo anteriore della pistola pos 7 3 Inserire il cappello aria desiderato sul corpo posteriore della pistola 4 Avvitare il dado del cappello aria po...

Page 47: ...zatura possibile sbloc care manualmente l alimentazione del materiale della serie PILOT WA 705 consigliabile togliere la pressione all intero sistema di spruzzatura fino al prossimo utilizzo 7 Riparaz...

Page 48: ...la pressione dell aria com pressa ad almeno 4 5 bar Fuoriuscita di materiale al foro perdite Guarnizione dell ago non ermetica Vite della guarnizione allentata vedere 7 1 Sostituzione della guarnizion...

Page 49: ...kbeh lter Drucklose Beh lter R hrwerk Systeme Airless Ger te und Fl ssigkeitspumpen Materialumlaufsysteme Kombinierte Spritz und Trockenboxen Absaugsysteme mit Trockenabscheidung Absaugsysteme mit Nas...

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