Walther Systemtechnik TBV-H-01, Operating Manual

Page 1: ...V H 01 S SW H TBV H 02 H TBV H 02 SW H TBV H 02 S H TBV H 02 S SW H Table top Greasing Device Dosing Volume 0 001 0 020 cm 1 20 mm Table top Greasing Device Dosing Volume 0 010 0 200 cm 10 200 mm TBV...

Page 2: ...4 5 TYPE LABEL OF MACHINE 9 4 6 TECHNICAL DATA 9 4 7 OTHER VERSIONS 10 5 INITIAL START UP 11 5 1 MOUNTING AND INSTALLATION 11 5 2 ADJUSTING THE MACHINE 11 6 OPERATION 12 6 1 GENERAL INFORMATION 12 6...

Page 3: ...g TBV H 04 SW 25 10 1 9 Basic Construction TBV H 01Z001Z 26 10 1 10 Valve Holder TBV H 01Z002Z 27 10 1 11 Valve Holder TBV H 03Z002Z 27 10 2 LAYOUT TBV H 0X S SMALL 28 10 2 1 Dimensioned and Spare Par...

Page 4: ...emtechnik GmbH Hockenheimer Stra e 3 D 76726 Germersheim Description Table top Greasing Device Article No TBV H 01 H TBV H 02 H TBV H 03 H TBV H 04 H TBV H 01 SW H TBV H 02 SW H TBV H 03 SW H TBV H 04...

Page 5: ...us situation 2 Safety 2 1 General Information The construction of this device is according to the latest technology and is absolutely reliable The individual components as well as the complete device...

Page 6: ...kaline solutions detergents chemicals etc or media which have not been approved in writing by the manufacturer Using corrosive hardening materials Operating the device with insufficient knowledge abou...

Page 7: ...able transport and load securing has to be selected The device will be aligned and leveled by appropriate fastening elements 4 Description of Function Tabletop greasing unit for exchangeable applicati...

Page 8: ...ption 1 Adjusting screw 5 Pick up application tool M16x1 2 Dosing valve WDV 1 4 6 Releasing head 3 Compressed air connection 7 5 2 way valve 4 Material inlet 8 Connection pressure transmitter 4 4 Mode...

Page 9: ...attached on the side The dosing range is engraved on the Walther dosing valve 4 6 Technical Data Article Number TBV H 01 H TBV H 02 H TBV H 03 H TBV H 04 H TBV H 01 SW H TBV H 02 SW H TBV H 03 SW H TB...

Page 10: ...7022 91 http www walther 2000 de info walther 2000 de 4 7 Other Versions TBV H 01 TBV H 02 TBV H 01 H TBV H 02 H TBV H 01 SW TBV H 02 SW TBV H 01 SW H TBV H 02 SW H TBV H 01 S TBV H 02 S TBV H 01 S H...

Page 11: ...pressure control valve may be advantageous although it is not imperative IMPORTANT All dosing valves are tested by the manufacturer prior to shipping Due to testing residues of test liquid may be foun...

Page 12: ...6 1 General Information This device will only be operated if the safety related equipment is permanently effective and not suspended during operation or altered in its intended effectiveness 6 2 Opera...

Page 13: ...boring pin and mount 3 Align bolt until boring matches for fixing the pin 4 Mount pin until stop IMPORTANT After replacing the thorn make sure you perform several clear dosing processes in order to e...

Page 14: ...lease observe procedure stated below when taking equipment out of service for longer periods Switch off main switch Disconnect mains plug Pressure inside equipment must be removed check displays NOTE...

Page 15: ...repair damage of the device Repair work shall be executed exclusively by skilled and trained experts or by staff of the manufacturer s customer service 8 2 Maintenance Schedule The maintenance interv...

Page 16: ...age Check dosing valve Permanent signal from sensor Sensor defective Exchange sensor Dosing piston not in end position Check dosing valve check settings of dosing volume No signal from sensor Broken c...

Page 17: ...ble top Greasing Device TBV H 0x xx Page 17 of 35 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 App...

Page 18: ...10 1 1 Dimensioned and Spare Part Drawing TBV H 01 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV...

Page 19: ...10 1 2 Dimensioned and Spare Part Drawing TBV H 02 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV...

Page 20: ...e 10 1 3 Dimensioned and Spare Part Drawing TBV H 03 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z003 Releasing head WDV03 04 3 1 TBV H 03Z002 Valve holder 4 1 W...

Page 21: ...10 1 4 Dimensioned and Spare Part Drawing TBV H 04 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z003 Releasing head WDV03 04 3 1 TBV H 03Z002 Valve holder 4 1 WDV...

Page 22: ...ng TBV H 01 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 01 Dosing valve 0 001 0 020cm 5 1 TBV H...

Page 23: ...ing TBV H 02 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 02 Dosing valve 0 010 0 20cm 5 1 TBV H...

Page 24: ...TBV H 03 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 03 Dosing valve 0 1 2 0cm 5 1 TBV H 03E100...

Page 25: ...BV H 04 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 04 Dosing valve 1 000 6 000cm 5 1 TBV H 03E1...

Page 26: ...01E014 HOLDER WDV01 04 2 1 TBV H 01E009 HOLDER for WDV 3 1 TBV H 01E008 Basic plate 4 2 DIN912M3X16 Cylinder head screw 5 2 DIN 912 M6 x 30 Cylinder head screw 6 2 DIN 84 M2 5 x 20 Cylinder head screw...

Page 27: ...02Z Object Qty Part Number Description 1 1 TBV H 01E011 Holding block WDV01 02 2 2 DIN 125 A 4 3 Washer 3 2 DIN 912 M4 x 16 Cylinder head screw 7 2 DIN912M5x25 Cylinder head screw 10 1 11 Valve Holder...

Page 28: ...Table top Greasing Device TBV H 0x xx Page 28 of 35 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2...

Page 29: ...d and Spare Part Drawing TBV H 01 S Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV 01 Dos...

Page 30: ...ed and Spare Part Drawing TBV H 02 S Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV 02 Do...

Page 31: ...Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 01 Dosing valve 0 001 0 020cm 5 1 TBV H 01 SHE0...

Page 32: ...Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 02 Dosing valve 0 010 0 20cm 5 1 TBV H 01 SHE0...

Page 33: ...H 01E014 HOLDER WDV01 04 2 1 TBV H 01E009 HOLDER for WDV 3 1 TBV H 02 SE001 Basic plate Small 4 2 DIN912M3x16 Cylinder head screw 5 2 DIN 912 M6 x 30 Cylinder head screw 6 2 DIN 84 M2 5 x 20 Cylinder...

Page 34: ...mersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 6 Valve Holder TBV H 01Z002Z Object Qty Part Number Description 1 1 TBV H 01E011 Holding...

Page 35: ...optionally be added to the tabletop greasing unit The sensor registers the end position of the grease piston in the dosing valve To achieve highest process safety WALTHER Systemtechnik recommends the...