background image

Rev. 1.5

 

Operating Manual Table-top Greasing Device TBV-H-0x-xx 

Page 15 of 35 

 

 

 

Walther Systemtechnik GmbH 

 D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

 info@walther-2000.de 

 

8  Maintenance and Repair  

The 

table-top greasing unit

 is a high-quality precision device which is not delicate and almost maintenance-

free if used correctly. One of the primary conditions is that only clean and filtered material will be used for the 
application. Also, the compressed air has to be cleaned and if required, slightly lubricated before supplying it 
to the device. Of course, individual working processes and different application materials require a necessary 
minimum effort of care and maintenance. 

 

8.1  General Information  

 

CAUTION 

Device has to be at a stand-still for any necessary maintenance or repair work. 
Before  starting  any  maintenance  or  repair  work,  ensure  that  all  air-operated  tools  are 
depressurized and disconnected from the air and fluid supply. 

 

 

IMPORTANT 

This chapter does not explain how to repair damage of the device. Repair work shall be 
executed exclusively by skilled and trained experts, or by staff of the manufacturer`s 
customer service. 

8.2  Maintenance Schedule  

The  maintenance  intervals  stated  below  are  valid  for  single-shift  operation  of  the  equipment.  In  case  of 
multiple-shift  or  very  intensive  operation,  maintenance  intervals  must  be  shortened  accordingly.  Also  take 
into account other influences on maintenance need, such as dirty environment. 

WHEN 

WHAT 

HOW 

WHO 

Weekly 

Check dosing valve for 

leak-tightness and 

damage 

Visual inspection 

Specialists 

Monthly 

Check electric lines for 

damage. 

Visual inspection 

Specialists 

 

8.3  Spare Parts  

 

IMPORTANT 
Do not use other than original spare parts from the manufacturer! 

Wrong or defective spare parts from other suppliers can cause damages to the device. If you 
use  other  spare  parts  and  no  originals  from  the  manufacturer, 

all

  liabilities  from  the 

manufacturer or his sales agencies, such as warranty, service contracts etc. will be 

forfeited

 

without further notice. 

 

8.4  Customer Support / Support 

Walther Systemtechnik GmbH 

Hockenheimer Straße 3 

D-76726 Germersheim 

Germany  

Phone   

++49(0)7274-7022-0 

Telefax   

++49(0)7274-7022-91 

Email   

info@walther-2000.de 

Internet  

www.walther-2000.de 

 

Summary of Contents for TBV-H-01

Page 1: ...V H 01 S SW H TBV H 02 H TBV H 02 SW H TBV H 02 S H TBV H 02 S SW H Table top Greasing Device Dosing Volume 0 001 0 020 cm 1 20 mm Table top Greasing Device Dosing Volume 0 010 0 200 cm 10 200 mm TBV...

Page 2: ...4 5 TYPE LABEL OF MACHINE 9 4 6 TECHNICAL DATA 9 4 7 OTHER VERSIONS 10 5 INITIAL START UP 11 5 1 MOUNTING AND INSTALLATION 11 5 2 ADJUSTING THE MACHINE 11 6 OPERATION 12 6 1 GENERAL INFORMATION 12 6...

Page 3: ...g TBV H 04 SW 25 10 1 9 Basic Construction TBV H 01Z001Z 26 10 1 10 Valve Holder TBV H 01Z002Z 27 10 1 11 Valve Holder TBV H 03Z002Z 27 10 2 LAYOUT TBV H 0X S SMALL 28 10 2 1 Dimensioned and Spare Par...

Page 4: ...emtechnik GmbH Hockenheimer Stra e 3 D 76726 Germersheim Description Table top Greasing Device Article No TBV H 01 H TBV H 02 H TBV H 03 H TBV H 04 H TBV H 01 SW H TBV H 02 SW H TBV H 03 SW H TBV H 04...

Page 5: ...us situation 2 Safety 2 1 General Information The construction of this device is according to the latest technology and is absolutely reliable The individual components as well as the complete device...

Page 6: ...kaline solutions detergents chemicals etc or media which have not been approved in writing by the manufacturer Using corrosive hardening materials Operating the device with insufficient knowledge abou...

Page 7: ...able transport and load securing has to be selected The device will be aligned and leveled by appropriate fastening elements 4 Description of Function Tabletop greasing unit for exchangeable applicati...

Page 8: ...ption 1 Adjusting screw 5 Pick up application tool M16x1 2 Dosing valve WDV 1 4 6 Releasing head 3 Compressed air connection 7 5 2 way valve 4 Material inlet 8 Connection pressure transmitter 4 4 Mode...

Page 9: ...attached on the side The dosing range is engraved on the Walther dosing valve 4 6 Technical Data Article Number TBV H 01 H TBV H 02 H TBV H 03 H TBV H 04 H TBV H 01 SW H TBV H 02 SW H TBV H 03 SW H TB...

Page 10: ...7022 91 http www walther 2000 de info walther 2000 de 4 7 Other Versions TBV H 01 TBV H 02 TBV H 01 H TBV H 02 H TBV H 01 SW TBV H 02 SW TBV H 01 SW H TBV H 02 SW H TBV H 01 S TBV H 02 S TBV H 01 S H...

Page 11: ...pressure control valve may be advantageous although it is not imperative IMPORTANT All dosing valves are tested by the manufacturer prior to shipping Due to testing residues of test liquid may be foun...

Page 12: ...6 1 General Information This device will only be operated if the safety related equipment is permanently effective and not suspended during operation or altered in its intended effectiveness 6 2 Opera...

Page 13: ...boring pin and mount 3 Align bolt until boring matches for fixing the pin 4 Mount pin until stop IMPORTANT After replacing the thorn make sure you perform several clear dosing processes in order to e...

Page 14: ...lease observe procedure stated below when taking equipment out of service for longer periods Switch off main switch Disconnect mains plug Pressure inside equipment must be removed check displays NOTE...

Page 15: ...repair damage of the device Repair work shall be executed exclusively by skilled and trained experts or by staff of the manufacturer s customer service 8 2 Maintenance Schedule The maintenance interv...

Page 16: ...age Check dosing valve Permanent signal from sensor Sensor defective Exchange sensor Dosing piston not in end position Check dosing valve check settings of dosing volume No signal from sensor Broken c...

Page 17: ...ble top Greasing Device TBV H 0x xx Page 17 of 35 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 App...

Page 18: ...10 1 1 Dimensioned and Spare Part Drawing TBV H 01 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV...

Page 19: ...10 1 2 Dimensioned and Spare Part Drawing TBV H 02 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV...

Page 20: ...e 10 1 3 Dimensioned and Spare Part Drawing TBV H 03 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z003 Releasing head WDV03 04 3 1 TBV H 03Z002 Valve holder 4 1 W...

Page 21: ...10 1 4 Dimensioned and Spare Part Drawing TBV H 04 Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z003 Releasing head WDV03 04 3 1 TBV H 03Z002 Valve holder 4 1 WDV...

Page 22: ...ng TBV H 01 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 01 Dosing valve 0 001 0 020cm 5 1 TBV H...

Page 23: ...ing TBV H 02 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 02 Dosing valve 0 010 0 20cm 5 1 TBV H...

Page 24: ...TBV H 03 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 03 Dosing valve 0 1 2 0cm 5 1 TBV H 03E100...

Page 25: ...BV H 04 SW Object Qty Part Number Description 1 1 TBV H 01Z001 Basic construction 2 1 TBV H 03Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 04 Dosing valve 1 000 6 000cm 5 1 TBV H 03E1...

Page 26: ...01E014 HOLDER WDV01 04 2 1 TBV H 01E009 HOLDER for WDV 3 1 TBV H 01E008 Basic plate 4 2 DIN912M3X16 Cylinder head screw 5 2 DIN 912 M6 x 30 Cylinder head screw 6 2 DIN 84 M2 5 x 20 Cylinder head screw...

Page 27: ...02Z Object Qty Part Number Description 1 1 TBV H 01E011 Holding block WDV01 02 2 2 DIN 125 A 4 3 Washer 3 2 DIN 912 M4 x 16 Cylinder head screw 7 2 DIN912M5x25 Cylinder head screw 10 1 11 Valve Holder...

Page 28: ...Table top Greasing Device TBV H 0x xx Page 28 of 35 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2...

Page 29: ...d and Spare Part Drawing TBV H 01 S Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV 01 Dos...

Page 30: ...ed and Spare Part Drawing TBV H 02 S Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 TBV H 01Z003 Releasing head WDV01 02 4 1 WDV 02 Do...

Page 31: ...Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 01 Dosing valve 0 001 0 020cm 5 1 TBV H 01 SHE0...

Page 32: ...Object Qty Part Number Description 1 1 TBV H 02 SZ001 Basic construction Small 2 1 TBV H 01Z002 Valve holder 3 1 F808895 01 Quick change adapter 4 1 WDV 02 Dosing valve 0 010 0 20cm 5 1 TBV H 01 SHE0...

Page 33: ...H 01E014 HOLDER WDV01 04 2 1 TBV H 01E009 HOLDER for WDV 3 1 TBV H 02 SE001 Basic plate Small 4 2 DIN912M3x16 Cylinder head screw 5 2 DIN 912 M6 x 30 Cylinder head screw 6 2 DIN 84 M2 5 x 20 Cylinder...

Page 34: ...mersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 6 Valve Holder TBV H 01Z002Z Object Qty Part Number Description 1 1 TBV H 01E011 Holding...

Page 35: ...optionally be added to the tabletop greasing unit The sensor registers the end position of the grease piston in the dosing valve To achieve highest process safety WALTHER Systemtechnik recommends the...

Reviews: