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Rev. 1.4

 

Assembly Instructions 

– Full-Jet Valve VMS-02 

Page 10 of 19 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– info@walther-2000.de 

 

7  Maintenance and Repair  

7.1  General Information 

 

CAUTION 

Before  starting  any  maintenance  or  repair  work,  ensure  that  all  air-operated  tools  are 
depressurized and disconnected from the air supply. 
Before opening the spray valve it must be disconnected from the air and fluid supply. 
Otherwise, ejected components can cause injuries. 

 
The  full  jet  valves  of  the 

VMS-02

  series  are  high-quality  precision  devices  which  will  not  fail  if  treated 

correctly and will operate almost maintenance-free. Always keep clean and observe minimum instructions to 
maintain  a  long  life  of  the  valve.  Always  use  clean  and  filtered  material  only.  The  control  air  must  also  be 
clean  and  should  be  slightly  oiled,  if  necessary.  Maintenance  also  depends  on  the  individual  operating 
conditions and the type of media used. 

7.2  Cleaning  

 

IMPORTANT 

Only  use  soft  brushes  for  outside  cleaning  of  the  nozzle  tips.  Never  use  metal  tools  with 
sharp edges. 

 
Wash equipment thoroughly after use to remove residues and dirt, especially if needle (5) or sealing screw 
(4) or nozzle (1) has to be exchanged

7.3  Replacing Needle (Pos. 5.0) and Nozzle (Pos. 1.0) 

 

CAUTION 

First depressurize all connections.  

 
Completely  unscrew  raster  needle  lock  (pos.  7.0).  Unscrew  nozzle  (pos.  1.0).  Take  out  the  needle  spring 
(pos.  6.0)  and  carefully  press  out  needle  (pos.  5.0)  from  the  nozzle  side.  Grease  new  parts  slightly  and 
reassemble  them  in  reverse  order.  We  do  not  recommend  reusing  old  needles.  Piercing  of  slightly  dirty 
needles through the form gasket (pos. 3.3) can cause leakages. 

7.4  Replacing the Sealing Screw (Pos. 4.0) 

Completely unscrew raster needle lock (pos. 7.0) and nozzle (pos. 1.0). Carefully push out the needle (pos. 
5.0) towards the nozzle end. Then unscrew the sealing screw (pos. 4.0) from the thread with a screwdriver. 
Since the outer O-ring (pos. 3.1) prevents the sealing screw from falling through the mounting thread of the 
valve body (pos. 2.0), it is necessary to push the sealing screw together with O-ring (3.1) carefully back-
wards through the thread using a thin strip of metal (0.5 

– 1.0 mm) which you push between the recess in the 

body and flat in front of the front end of the sealing screw. You can then take the sealing screw out of the 
enclosure.

Summary of Contents for VMS-02

Page 1: ...ase read this Assembly Instruction carefully before unpacking and start of operation with the incomplete device and make sure you follow it strictly The incomplete device will only be used serviced or...

Page 2: ...5 1 MOUNTING AND INSTALLATION 8 5 2 HOSE MOUNTING 8 5 3 RASTER NEEDLE SENSOR 8 5 3 1 Wiring Diagram of Proximity Switch for Needle Sensor 8 5 4 ADJUSTING THE INCOMPLETE DEVICE 8 6 OPERATION 9 6 1 GENE...

Page 3: ...rmersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 2 Spare Part List 15 10 3 ARTICLE NUMBERS FOR NOZZLES NOZZLE NEEDLES AND MAGNETIC VALVES...

Page 4: ...a e 3 D 76726 Germersheim Description VMS 02 Full Jet Valve Article No V02 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1...

Page 5: ...ctive measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dan...

Page 6: ...hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attached or mal functioning safety devices...

Page 7: ...jet valves of the VMS 01 series are pneumatically controlled application devices that are perfect for all applications with little space such as installations in machines or robots due to their little...

Page 8: ...It will release a signal when the needle piston with the needle is open This will help you in digitally monitoring the status nozzle open 5 3 1 Wiring Diagram of Proximity Switch for Needle Sensor br...

Page 9: ...rade association must always be observed The valves are suitable for contactless and regular application and can be controlled for intermittent or con tinuous use According to the individual applicati...

Page 10: ...use metal tools with sharp edges Wash equipment thoroughly after use to remove residues and dirt especially if needle 5 or sealing screw 4 or nozzle 1 has to be exchanged 7 3 Replacing Needle Pos 5 0...

Page 11: ...w has been installed Slightly grease the sealing screw pos 4 0 and insert it back into the valve body pos 2 0 Use a screwdriver to carefully push it through the mounting thread together with the outer...

Page 12: ...ive Check if needle Pos 5 0 is sticky within the needle sealing Pos 4 0 Check if needle stroke is correctly set 9 Taking out of Service 9 1 Short Interruption A short interruption 15 min or more has t...

Page 13: ...rmersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned Drawing with long Nozzle LV Version 10 2 Dimensioned Drawing wit...

Page 14: ...k GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 1 Spare Part Drawing 8 0 2 0 3 3 3 1 4 1 4 2 5 0 5 1 6 0 7 2 7 4 7 5 3...

Page 15: ...1 2 x 21 5 mm 30 100 bar material pressure 7 0 1 ratchet needle lock 15 x 45 mm 8 0 97640077 2 O ring 5 x 1 Viton 9 0 97610004 2 screw M2 5 x 30 10 0 1 solenoid valve with plug 11 0 97220089 1 screw c...

Page 16: ...zle KV 2 0mm 1 0 Nozzle LVP stainless steel Artikel Nr Description 97210177 Nozzle LVP 0 3mm 97210178 Nozzle LVP 0 4mm 97210179 Nozzle LVP 0 5mm 97210180 Nozzle LVP 0 6mm 97210181 Nozzle LVP 0 8mm 972...

Page 17: ...dle LV 1 5mm for nozzle 1 2mm 97110229 Needle LV 2 0mm for nozzle 1 5 2 0 2 5mm 5 0 Nozzle Needle complete KV and und 1 8 Adapter carbide Artikel Nr Description 97110231 Needle KV 0 4mm for nozzle 0 2...

Page 18: ...alther 2000 de 10 4 Accessories Picture Article Number Description 979444 Cleaning set see also Product catalog ACCESSORIES 97320602 Centering sleeve for an exact positioning of the valve HZP 90 25W 0...

Page 19: ...Pressure sensor The attachment of a pressure sensor is also factory made Its position can optionally be on the side left right or on top For additional information please refer to the Operating Manual...

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