Rev. 1.4
Assembly Instructions
– Full-Jet Valve VMS-02
Page 2 of 19
Walther Systemtechnik GmbH
– D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de
– info@walther-2000.de
Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1
INTRODUCTION ................................................................................................................................................. 5
1.1
T
ARGET
G
ROUP OF THE
A
SSEMBLY
I
NSTRUCTIONS
............................................................................................................ 5
1.2
L
IST OF
S
IGNS AND
S
YMBOLS
....................................................................................................................................... 5
2
SAFETY............................................................................................................................................................... 5
2.1
G
ENERAL
I
NFORMATION
............................................................................................................................................. 5
2.2
D
ANGERS FROM
R
ESIDUAL
E
NERGY
............................................................................................................................... 5
2.3
W
ARRANTY AND
L
IABILITY
........................................................................................................................................... 5
2.4
C
ORRECT
U
SE
........................................................................................................................................................... 6
2.5
I
NCORRECT
U
SE
........................................................................................................................................................ 6
2.6
Q
UALIFICATION OF
P
ERSONNEL
.................................................................................................................................... 6
3
TRANSPORT ....................................................................................................................................................... 7
3.1
P
ACKAGING
.............................................................................................................................................................. 7
3.2
T
ASKS BEFORE
T
RANSPORT
.......................................................................................................................................... 7
4
DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1
D
ESIGNATED
U
SE
....................................................................................................................................................... 7
4.2
T
ECHNICAL
D
ATA
....................................................................................................................................................... 7
4.3
T
YPE
L
ABEL
.............................................................................................................................................................. 7
5
INITIAL START-UP ............................................................................................................................................... 8
5.1
M
OUNTING AND
I
NSTALLATION
.................................................................................................................................... 8
5.2
H
OSE
M
OUNTING
...................................................................................................................................................... 8
5.3
R
ASTER
-N
EEDLE
S
ENSOR
............................................................................................................................................ 8
5.3.1
Wiring Diagram of Proximity Switch for Needle Sensor .............................................................................. 8
5.4
A
DJUSTING THE
I
NCOMPLETE
D
EVICE
............................................................................................................................ 8
6
OPERATION ....................................................................................................................................................... 9
6.1
G
ENERAL
I
NFORMATION
............................................................................................................................................. 9
6.2
O
PERATION
I
NSTRUCTIONS
/
O
PERATING
C
ONDITIONS
...................................................................................................... 9
7
MAINTENANCE AND REPAIR ............................................................................................................................ 10
7.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 10
7.2
C
LEANING
.............................................................................................................................................................. 10
7.3
R
EPLACING
N
EEDLE
(P
OS
.
5.0)
AND
N
OZZLE
(P
OS
.
1.0) ................................................................................................. 10
7.4
R
EPLACING THE
S
EALING
S
CREW
(P
OS
.
4.0) ................................................................................................................. 10
7.5
I
NSERTING
G
ASKETS AND
O-R
INGS
............................................................................................................................. 11
7.6
R
OUTINE
T
ASKS
....................................................................................................................................................... 11
7.7
S
PARE
P
ARTS
.......................................................................................................................................................... 11
7.8
C
USTOMER
S
ERVICE
/
S
UPPORT
.................................................................................................................................. 11
8
TROUBLESHOOTING ........................................................................................................................................ 12
8.1
G
ENERAL
I
NFORMATION
........................................................................................................................................... 12
8.2
M
ALFUNCTION
:
N
OZZLE
N
EEDLE DOES NOT OPEN
.......................................................................................................... 12
9
TAKING OUT OF SERVICE ................................................................................................................................. 12
9.1
S
HORT
I
NTERRUPTION
.............................................................................................................................................. 12
9.2
L
ONG
-
TERM
I
NTERRUPTION
....................................................................................................................................... 12
9.3
S
HUTDOWN OF
D
EVICE
............................................................................................................................................. 12
10
APPENDIX ........................................................................................................................................................ 13
10.1
D
IMENSIONED
D
RAWING WITH LONG
N
OZZLE
(LV-V
ERSION
) ...................................................................................... 13
10.2
D
IMENSIONED
D
RAWING WITH SHORT
N
OZZLE
(KV-V
ERSION
) .................................................................................... 13
10.2.1
Spare Part Drawing .............................................................................................................................. 14
