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Rev. 1.4

 

Assembly Instructions 

– Full-Jet Valve VMS-02 

Page 7 of 19 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– info@walther-2000.de 

 

3  Transport 

3.1  Packaging  

The  type  of  packaging  depends  on  the  individual  mode  of  shipping.  If  not  separately  contracted,  the 
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. 

 

3.2  Tasks before Transport 

The following has to be done before transport:  

  Disconnect all power lines.  

The actual transport of the incomplete device and its individual parts requires special care in order to prevent 
damages  from  external  forceful  impact  or  careless  on-  and  off-loading.  Depending  on  the  mode  of 
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned 
and leveled by appropriate fastening elements

.  

 

4  Description of Function  

4.1  Designated Use 

 

CAUTION 

The  use  of  other  media  can  cause  functional  failures,  material  damages  or  even  the 
complete destruction of the device. 

 

The full jet valves of the 

VMS-01

 series are pneumatically controlled application devices that are  perfect for 

all applications with little space, such as installations in machines or robots due to their little weight and com-
pact size. The employment of long nozzles facilitates a tilting of the devices towards each other, reducing the 
space requirements to a minimum. The valves are preferably used for the application of sealants, adhesives 
and oils. The needle piston is alternately impinged on by air, triggering an opening and closing of the needle. 
If the control air is cut off or fails, the spring closes the needle. The medium is transported to the valve either 
out  of  a  pressure  tank  or  a  pump. The  valve  discharges  a  full  jet.  Depending  on  the  nozzle  size,  media  of 
different viscosities can be processed. 

4.2  Technical Data 

General Data 

Dimensions [mm] KV-version  

ca. 144 x 15 x 82 

(dimensioned drawing see Appendix!)

 

Dimensions [mm] LV-version  

ca. 162 x 15 x 82 

(dimensioned drawing see Appendix!)

 

Weight [g] 

ca. 375 

Sealing material 

Viton 

Energy Supply 

Control air pressure [bar] 

min. 6 (from 50 bar material pressure = 8 bar) 

Material pressure [bar] 

max. 100 

4.3  Type Label 

The  type  identification  is  etched  in  close  to  the  material  connection.  The  serial  number  is  also  inscribed  in 
this area. 

Summary of Contents for VMS-02

Page 1: ...ase read this Assembly Instruction carefully before unpacking and start of operation with the incomplete device and make sure you follow it strictly The incomplete device will only be used serviced or...

Page 2: ...5 1 MOUNTING AND INSTALLATION 8 5 2 HOSE MOUNTING 8 5 3 RASTER NEEDLE SENSOR 8 5 3 1 Wiring Diagram of Proximity Switch for Needle Sensor 8 5 4 ADJUSTING THE INCOMPLETE DEVICE 8 6 OPERATION 9 6 1 GENE...

Page 3: ...rmersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 2 Spare Part List 15 10 3 ARTICLE NUMBERS FOR NOZZLES NOZZLE NEEDLES AND MAGNETIC VALVES...

Page 4: ...a e 3 D 76726 Germersheim Description VMS 02 Full Jet Valve Article No V02 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1...

Page 5: ...ctive measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dan...

Page 6: ...hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attached or mal functioning safety devices...

Page 7: ...jet valves of the VMS 01 series are pneumatically controlled application devices that are perfect for all applications with little space such as installations in machines or robots due to their little...

Page 8: ...It will release a signal when the needle piston with the needle is open This will help you in digitally monitoring the status nozzle open 5 3 1 Wiring Diagram of Proximity Switch for Needle Sensor br...

Page 9: ...rade association must always be observed The valves are suitable for contactless and regular application and can be controlled for intermittent or con tinuous use According to the individual applicati...

Page 10: ...use metal tools with sharp edges Wash equipment thoroughly after use to remove residues and dirt especially if needle 5 or sealing screw 4 or nozzle 1 has to be exchanged 7 3 Replacing Needle Pos 5 0...

Page 11: ...w has been installed Slightly grease the sealing screw pos 4 0 and insert it back into the valve body pos 2 0 Use a screwdriver to carefully push it through the mounting thread together with the outer...

Page 12: ...ive Check if needle Pos 5 0 is sticky within the needle sealing Pos 4 0 Check if needle stroke is correctly set 9 Taking out of Service 9 1 Short Interruption A short interruption 15 min or more has t...

Page 13: ...rmersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned Drawing with long Nozzle LV Version 10 2 Dimensioned Drawing wit...

Page 14: ...k GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 1 Spare Part Drawing 8 0 2 0 3 3 3 1 4 1 4 2 5 0 5 1 6 0 7 2 7 4 7 5 3...

Page 15: ...1 2 x 21 5 mm 30 100 bar material pressure 7 0 1 ratchet needle lock 15 x 45 mm 8 0 97640077 2 O ring 5 x 1 Viton 9 0 97610004 2 screw M2 5 x 30 10 0 1 solenoid valve with plug 11 0 97220089 1 screw c...

Page 16: ...zle KV 2 0mm 1 0 Nozzle LVP stainless steel Artikel Nr Description 97210177 Nozzle LVP 0 3mm 97210178 Nozzle LVP 0 4mm 97210179 Nozzle LVP 0 5mm 97210180 Nozzle LVP 0 6mm 97210181 Nozzle LVP 0 8mm 972...

Page 17: ...dle LV 1 5mm for nozzle 1 2mm 97110229 Needle LV 2 0mm for nozzle 1 5 2 0 2 5mm 5 0 Nozzle Needle complete KV and und 1 8 Adapter carbide Artikel Nr Description 97110231 Needle KV 0 4mm for nozzle 0 2...

Page 18: ...alther 2000 de 10 4 Accessories Picture Article Number Description 979444 Cleaning set see also Product catalog ACCESSORIES 97320602 Centering sleeve for an exact positioning of the valve HZP 90 25W 0...

Page 19: ...Pressure sensor The attachment of a pressure sensor is also factory made Its position can optionally be on the side left right or on top For additional information please refer to the Operating Manual...

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