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Rev. 1.2

 

Assembly Instructions - MPP-02 Micro Point Pulse Valve 

Page 7 of 20 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

phone: +49 (0)7274-7022-0 fax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– info@walther-2000.de 

 

3  Transport 

3.1  Packaging 

The  type  of  packaging  depends  on  the  individual  mode  of  shipping.  If  not  separately  contracted,  the 
packaging  is  in  accordance  with  the  rules  and  regulations  of Walther  Systemtechnik  GmbH. This  rule  is  in 
accordance with the Federal Association for Packaging HPE. 

 

3.2  Tasks before Transport  

The following has to be done before transport:  

  Disconnect all power lines.  

The actual transport of the incomplete device and its individual parts requires special care in order to prevent 
damages  from  external  forceful  impact  or  careless  on-  and  off-loading.  Depending  on  the  mode  of 
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned 
and leveled by appropriate fastening elements.  

4  Functional Description 

4.1  Function 

The 

MPP-02

 Micro Point Pulse Valve is an incomplete,  pneumatically controlled application device designed 

for the application of materials such as sealants, adhesives, greases, paints, oils, etc. The needle piston  is 
alternately impinged on by air, triggering an opening and closing of the needle. If the control air is cut off or 
fails, the spring closes the needle. The medium is transported to the valve either out of a pressure tank or a 
pump. The valve discharges a full jet. 

4.2  Technical Data of the Incomplete Device  

General data 

Dimensions [mm] 

Approx.  Length (

size  is  depending  on  employed  nozzle

) x 15 x 82 

(Dimensioned drawing 

– see attachment!)

 

Weight [g] 

approx. 375 

Switching frequency [Hz] 

40 

(depending on the medium used!)

 

Switching time [ms] 

10  

Energy supply 

Control air pressure [bar] 

min. 5 

– max. 8 

Material pressure [bar] 

max. 100 

Voltage [VDC] 

24 

Power input [W] 

1.6 

 

4.3  Type Label of the Incomplete Device  

The type designation is etched in close to the material connection. The serial number is also inscribed in this 
area. 

Summary of Contents for MPP-02

Page 1: ...tandard nozzle MPP 01 NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device may only be worked wit...

Page 2: ...ETE DEVICE 7 4 3 TYPE LABEL OF THE INCOMPLETE DEVICE 7 5 INITIAL START UP 8 5 1 INSTALLATION 8 5 2 HOSE CONNECTION 8 5 3 ADJUSTMENT OF THE INCOMPLETE DEVICE 8 5 4 RASTER NEEDLE SENSOR 8 5 4 1 Connecti...

Page 3: ...x 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 DIMENSIONED DRAWING 14 10 1 1 Spare Parts Drawing 15 10 1 2 Spare Parts List 16 10 2 ARTICLE NUMBERS FOR NOZZLES 17 10 3 ARTICLE...

Page 4: ...D 76726 Germersheim Description MPP 02 Micro Point Pulse Valve article No MPP 02 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1...

Page 5: ...ribe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of the incomplete d...

Page 6: ...hat may hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the incomplete device with defective safety installations or not properly attached or mal functioning safety...

Page 7: ...ill be aligned and leveled by appropriate fastening elements 4 Functional Description 4 1 Function The MPP 02 Micro Point Pulse Valve is an incomplete pneumatically controlled application device desig...

Page 8: ...ries 5 3 Adjustment of the Incomplete Device The amount of material can be regulated via the stroke adjustment of the needle 7 0 A left turn of the regu lating knob increases the material amount A fin...

Page 9: ...nik GmbH D 76726 Germersheim phone 49 0 7274 7022 0 fax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 5 5 Connection Scheme for Pressure Sensor pin assignment white out ground brown...

Page 10: ...ntion directions will be strictly followed when applying high material pres sures Please strictly follow the following instructions when planning and constructing appli cation systems The valves are s...

Page 11: ...ock 7 0 and nozzle 1 0 Pull out needle spring 6 0 and carefully push out the needle 5 0 towards the nozzle end Then unscrew the sealing screw 4 0 from the thread with a screwdriver Since the outer O r...

Page 12: ...e X check for wear after 10 mio switching operations 7 7 Spare Parts IMPORTANT Only use original spare parts from the manufacturer Wrong or defective spare parts from other manufacturers can damage th...

Page 13: ...efective Check if needle is sticky within the sealing screw 5 0 16 0 Disassemble and clean Needle stroke is set too low Check if needle stroke is correctly set 9 Taking out of Service 9 1 Short Interr...

Page 14: ...e Page 14 of 20 Walther Systemtechnik GmbH D 76726 Germersheim phone 49 0 7274 7022 0 fax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned Drawing Fig MPP 0...

Page 15: ...tructions MPP 02 Micro Point Pulse Valve Page 15 of 20 Walther Systemtechnik GmbH D 76726 Germersheim phone 49 0 7274 7022 0 fax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 1...

Page 16: ...11 x 21mm Viton packing sleeve Diam 11 x 21mm O ring Viton 5 0 5 1 2000128 0000 1 1 needle complete incl Piston of stainless and Quad ring 5 1 Quad ring Viton 6 01 6 0 97820020 97820024 1 1 pressure s...

Page 17: ...fax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Article Numbers for Nozzles 1 0 Nozzle Article No Description 97212466 00Z001 Nozzle GL 50mm 45 needle sealing 1 0 Nozzle Arti...

Page 18: ...97212466 033 Full jet nozzle 0 5mm GL29mm 2x90 97212466 041 Full jet nozzle 0 2mm GL29mm 4x90 97212466 042 Full jet nozzle 0 3mm GL29mm 4x90 97212466 043 Full jet nozzle 0 5mm GL29mm 4x90 97212466 051...

Page 19: ...r needle lock standard 97900040 Raster needle lock 24 VDC sensor for raster needle 10 5 Wear Parts Kits Wear parts kits complete Article No Description 979593 02 Gasket set Viton 10 6 Accessories Pict...

Page 20: ...on can optionally be on the side left right or on top For additional information please refer to the Asse bly Instructions Pressure Sensors 97PA 21x xxx Pos Description 2 Pressure sensor mounted on th...

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