WAM SILOTOP R03, Installation Operation & Maintenance

Page 1: ...anual No FIL 100 M EN Issue A2 Latest Update June 2012 ORIGINAL INSTRUCTIONS IN ENGLISH SILOTOP R03 Series SILO VENTING DUST COLLECTORS EN Jamieson Equipment Company 5314 Palmero Court Buford GA 30518...

Page 2: ...roduction process starting from the processing of the order to the technical service after delivery is carried out in a controlled manner that guarantees the quality standard of the product This publi...

Page 3: ...0 3 3 Operating principle 11 3 4 Permitted use 11 3 5 Improper use not permitted 11 3 6 Noise level 12 3 7 Environmental operating limits 12 3 8 Overall dimensions and technical features 13 3 9 Safety...

Page 4: ...lacement 46 8 2 Replacing the filter elements 46 8 3 Replacing solenoid valve 49 8 4 Returning the equipment the machine 50 8 5 Demolition and disposal 50 9 0 INFORMATION REGARDING FAULTS 51 9 1 Troub...

Page 5: ...cific technical skills in the sector concerned are necessary electrical mechanical etc The illustrations may differ from the actual structure of the equipment concerned but do not interfere with the e...

Page 6: ...ghlighted by the symbols Danger Warning Indicates situations of serious danger which if ignored can be risky for the health and safety of per sons Caution Indicates that appropriate behaviour must be...

Page 7: ...ger indicates danger of serious injury to limbs if the internal moving parts of the equipment are exposed Before opening inspection or maintenance hatches or doors isolate the equipment concerned from...

Page 8: ...all the actions necessary to keep the equipment in good working conditions to ensure greater operating durability and to keep the safety requisites constant Extraordinary maintenance all the actions m...

Page 9: ...ID plate and replace it The ID plates shown identify the equipment concerned and its main components The plates show the reference necessary for operating safety 1 4 Manufacturer s data and identific...

Page 10: ...airs main tenance etc have not been carried out in compliance with the warnings described in this Manual and in ac cordance with the national legislation in force Likewise the Manufacturer shall not a...

Page 11: ...to the equipment components should not be made for any reason whatsoever without the Manufacturer s permission Carry out all the handling and transport operations in accordance with the procedures and...

Page 12: ...g properly During operations prevent access to the work area by unauthorized persons Remove all obstacles or sources of danger from the work area Danger Warning Before carrying out any operation on th...

Page 13: ...and lubricants recommended by the Manufacturer Do not dump polluting material oil grease paint plastic etc in the environment but carry out waste separation disposal depending on the chemical composi...

Page 14: ...fter an integrated automatic re verse air jet cleaning system inside the weather protection cover has removed it from the filter elements SILOTOP is designed for being integrated with other systems in...

Page 15: ...s an element for discharging overpressure inside closed volumes One or more blow off valves must always be provided in the plant to keep the pressure level within the filter resist ance limits The air...

Page 16: ...ry due to site conditions Danger Warning Depending on the installation site the installer must adopt suitable systems barriers etc if neces sary to maintain the noise levels within the limits permitte...

Page 17: ...on signs A B C Danger Warning Respect the signs on the plates Ensure that the plates are readable otherwise clean them and replace the damaged ones placing them in their original position A Danger sig...

Page 18: ...l protection devices to be used USE OF GLOVES IS COMPULSORY USE OF SAFETY FOOTWEAR IS COMPULSORY USE OF GLOVES IS COMPULSORY WARNING DANGEROUS TEMPERATURE 2 Presence of possible residual high temperat...

Page 19: ...HAZARD DAMAGE CAUSE SAFETY MEASURES LEGAL REFERENCE OPERATING INSTRUC TIONS RESIDUAL RISKS Loss of stability The filter fell down Inap propriate fixing Fix the equipment to the ground or to a steady s...

Page 20: ...me tempera ture Not applicable Fire Materials handled It is not allowed to handle materials which might involve such risks The plant Manufacturer or the plant fitter shall set up appropriate devices E...

Page 21: ...aging material has to be disposed off or recycled in compliance with the standards in force A Fragile indicates that the package has to be handled and lifted carefully to avoid damage B Centre of grav...

Page 22: ...anufacturer s Operation Manual The person authorized for unloading operations has to make sure all the necessary measures are adopt ed to ensure his or her safety and the safety of other persons direc...

Page 23: ...ctor and to the lifting distances concerned Connect the dust col lector to the lifting device using shackle and safety hooks do not use clamps rings open hooks or any other system that does not ensure...

Page 24: ...Unload ing and lifting method paragraph Before starting installation define a safety plan compliant with the standards in force regarding workplace safety The specialist technician authorized by the...

Page 25: ...perimeter gasket to be inserted between the dust collector and the bottom ring Tighten the bolts by applying a tighten torque of 10 Nm Gasket Gasket positioning Gasket Dust collector flange Dust colle...

Page 26: ...ue A2 06 12 22 min 40 mm 1 2 2a 2b 2c 3 A Spot welding View from A Checking the circularity Complete the welding 5 2 Positioning the dust collector flange Jamieson Equipment Company 5314 Palmero Court...

Page 27: ...lation Emissions sampling kit Open the cover Close the two front openings under the cover using the 2 shaped metal sheets Fit the blind flange to close one of the rear air outlets Jamieson Equipment C...

Page 28: ...et with the remaining flange with the cylindrical stub pipe Assemble the vertical tube for fumes extraction NOT SUPPLIED BY WAM by connection to the cylindrical stub pipe shown in the previous Figure...

Page 29: ...ains before each intervention and use suitable devices to prevent an accidental reconnection of the equipment Ensure that the protection devices are present and working each time the equipment is star...

Page 30: ...g which the preset pause and cleaning times are maintained 4 WAIT SAFETY BLOCK Activation of the WAIT input closure of contact suspends the cleaning cycle and saves the position of the last output act...

Page 31: ...ONNECTIONS 3 4 5 6 NO VOLTAGE TO BE CONNECTED MAINS SUPPLY P DISPLAY E V OUTPUT CONNECTIONS FOR OUTPUT EXPANSION P SENSOR WORKING INDICATORS The picture shows the MDPE module optional Jamieson Equipme...

Page 32: ...Board switch Board switch WAM PC BOARD WITHOUT MOTOR MAIN POWER SUPPLY 24V to 260V AC or DC polarity irrelevant ATTENTION DO NOT connect power supply to con nections 3 4 5 6 5 5 Wiring diagram Jamies...

Page 33: ...acting on the microswitch provided for the purpose in the following way The picture shows the MDPE module 5 6 Timers setting MICROSWITCH 1 5 11 16 22 28 33 39 45 50 73 67 62 56 90 84 79 PAUSE TIME PA...

Page 34: ...0 13 0 11 0 21 0 3 0 28 0 27 0 26 0 25 0 23 0 22 MICROSWITCH 2 WORK TIME WORK TIME PRESET VALUE FOR CARTRIDGES Work time The preset work time can be modified by acting on the microswitch provided for...

Page 35: ...cycle is enabled the MDPE will disable it when the pressure measured drops below the preset deactivation value lower threshold The display no longer flashes Danger Warning The activation threshold ca...

Page 36: ...THE PRESSURE DIFFERENCE DISPLAYS PRESET PAUSE TIME PROGRAMMING The operating time TIME can be displayed by pressing P3 and the pause time PAUSE can be displayed by pressing P1 and P2 In the diagram be...

Page 37: ...es Once the parameter to be modified has been identified keep P2 and P3 ENTER pressed to enter the mode for programming the parameter concerned the two digits to the RH DIGIT2 and DIGIT3 or only the l...

Page 38: ...digit 2 and 3 Return to previous parameter Proceed to next parameter SPECIFIC PARAMETER PROGRAMMING PROCEDURE The parameter value flashes Reduces the parameter value Increases the parameter value SAV...

Page 39: ...olumn is set in tens in the two digits to the right Digits 2 and 3 i e the required pressure value divided by ten is set 4 ALARM PRESSURE If the programmable output has been set to indicate that the a...

Page 40: ...ue to 1 d Save the value P3 P2 e Exit the module settings mode and read value XX in DIGIT2 and DIGIT3 on the display f Return to module settings mode and set field 7 to value XX g Save the value P3 P2...

Page 41: ...set value 10 mm H2 O 2 Preset value 20 mm H2 O 3 Preset value 30 mm H2 O 4 9 Preset value 490 mm H2 O 5 0 Preset value 500 mm H2 O 5 Field not used PROGRAMMABLE OUTPUT 6 1 Output activated by the acti...

Page 42: ...ep the air clean and oil free Danger Warning Discharge the piping before connecting the compressed air supply to the filter Tank inlet pressure Minimum 5 bar Maximum 6 bar Variations of the usage cond...

Page 43: ...05 01 06 03 07 02 CODE DESCRIPTION 01 MANUAL BALL VALVE NOT SUPPLIED BY WAM 02 RELIEF VALVE NOT SUPPLIED BY WAM 03 TANK 04 1 RAPID DISCHARGE VALVE 05 COIL 06 AIR OUTLET 07 CONDENSATION DRAINAGE Jamies...

Page 44: ...pe The installer must fix the compressed air hose pipes correctly and provide the due protections against sudden detachment of the pipes Air tank volume P max bar Cleaning interval Pulse duration Nm3...

Page 45: ...ion hatches are locked with the bolts supplied inserted in their original position Ensure that the operating conditions are met 5 10 Commissioning Preliminary checks After completing the electrical an...

Page 46: ...operation particulary during the first few weeks are essential Only through these checks it will be possible to determine whether the preset pause duration is the proper one as regards the cleaning of...

Page 47: ...on before operating it 4 Before using the equipment check the condition of the electrical and pneumatic systems and all the parts the working of which may be affected by prolonged shutdowns 5 Run a co...

Page 48: ...rmance check Inspection hatches Checking the condition Flanged assembly Checking the seal Air tank Checking the pressure and condensation Filter elements Checking the state of the filter media and dif...

Page 49: ...ber of times using a steam jet cleaner Follow the instructions given below 1 Adjustment of high pressure cleaning device Max pressure 100 bar Max temperature 80 C Grease free detergent pH 5 7 2 Clean...

Page 50: ...for replacement Danger Warning The replacement operations must be carried out by a specialist authorized technician with specific skills in the sector concerned mechanical electrical etc Before carryi...

Page 51: ...OF PARTS SILOTOP R03 2 FIL 100 M EN Issue A2 06 12 47 OPEN THE FILTER COVER Remove the padlock Open the snap lock Jamieson Equipment Company 5314 Palmero Court Buford GA 30518 800 875 0280 sales jamie...

Page 52: ...ing the handle Pull out the filter element without damaging it Slacken the nuts of the clamps For reassembly repeat the above operations in reverse Shift the clamps to release the filter elements Jami...

Page 53: ...upling area of components 4 to component 5 ensuring there are no impurities 4 Remove the hexagonal socket head screws and washers that secure the valve cover 3 5 Replace the diaphragm 1 and the spring...

Page 54: ...reference to the WEEE Directives electrical and electronic components marked with a special symbol have to be disposed off in authorized collection centres meant for the purpose Unauthorized disposal...

Page 55: ...e proper working of the coil 1 Switch on and off the compressed air supply to the filter 3 4 times 2 Remove the component no 6 after removing the relative ring nut Unscrew the component 5 ensuring tha...

Page 56: ...ance of the fuse for replacement use a fuse of the same type and having the same value B if the MS green LED flashes 1 Check if there is any enabling signal verify if the contact S2 is closed CLEAN re...

Page 57: ...and in accordance with and in compliance with the standards in force as regards health and safety 1 Information necessary a Description of problem b Photo showing the whole filter and how it is insta...

Page 58: ...10 1 Dimensions and weights VIEW A A Only for maintenance Code No of filter elements Filter surface m2 No of solenoid valves Weight kg SILOTOP R03 7 24 5 3 79 Jamieson Equipment Company 5314 Palmero...

Page 59: ...AT filter elements These elements are parallelepiped shaped and the dimensions are as shown in the diagram above the filter media is a non woven pleated spunbonded material with B I A class M certific...

Page 60: ...teel blowing pipe 3 Aluminium air tank 4 Air inlet 5 Condensation drainage tap 6 The electronic control board 7 sequentially enables the activation of coils and solenoid valves to release the compress...

Page 61: ...the filter to a hopper silo etc The ring is welded on the silo hopper or cell and then bolted to the filter Finishing Carbon steel powder painted RAL 7001 silver grey CODE Fe CODE SS 304 U F N 8 0 0...

Page 62: ...s Emissions sampling connection kit The emission sampling connection kit is used to convey all the air from the filter outlet into a single pipe NOT SUPPLIED BY WAM Code KDE3 Jamieson Equipment Compan...

Page 63: ...s WAM suggests using a single tube to be shifted from one filter to another After making the measurement remove the tube and air closure plates 10 5 Accessories Emissions sampling connection kit Jamie...

Page 64: ...EQUENT AMENDMENTS Strada degli Schiocchi 12 I 41100 Modena Mo Italy 01 01 2010 The person authorized to provide the technical documentation Vainer Marchesini The legal representative Vainer Marchesini...