background image

VARI

FEED

 

OPERATIONAL

 

TIPS

 

 

The

 

main

 

control

 

start

 

bu on

 

starts

 

the

 

knife

 

motor

 

and

 

the

 

Vari

 

Feed

 

motor.

 

The

 

speed

 

control

 

knob

 

controls

 

the

 

speed

 

of

 

the

 

feed

 

rollers.

  

 

The

 

stock

 

feed

 

rate

 

is

 

approximately

 

from

 

0

 

to

 

19

 

fpm

 

(feet

 

per

 

minute),

 

depending

 

on

 

where

 

the

 

knob

 

is

 

set.

 

Higher

 

rates

 

of

 

feed

 

are

 

only

 

recommended

 

for

 

lighter

 

depths

 

of

 

cuts.

 

Turn

 

the

 

knob

 

clockwise

 

to

 

increase

 

the

 

feed

 

rate.

  

 

When

 

the

 

dial

 

is

 

in

 

the

 

9

 

o’clock

 

posi on

 

the

 

feed

 

speed

 

is

 

approximately

 

4

 

fpm.

 

At

 

the

 

12

 

o’clock

 

posi on

 

=

 

approximately

 

6

 

fpm

 

At

 

the

 

3

 

o’clock

 

posi on

 

=

 

approximately

 

14

 

fpm

 

At

 

the

 

full

 

to

 

the

 

right

 

posi on

 

=

 

approximately

 

19

 

fpm

 

 

Always

 

remember

 

to

 

set

 

your

 

stock

 

rate

 

prior

 

to

 

entering

 

the

 

stock

 

into

 

the

 

machine.

 

The

 

feed

 

rate

 

may

 

be

 

changed

 

during

 

the

 

cut.

 

 

The

 

vari

feed

 

op on

 

allows

 

for

 

high

 

feed

 

rates

 

on

 

relief

 

cuts

 

on

 

the

 

backside

 

of

 

casings.

  

The

 

vari

feed

 

mul

pass

 

combina on

 

pro

vides

 

the

 

versa lity

 

of

 

slow

 

feed

 

rates

 

on

 

deep

 

hardwood

 

pro

fi

les

 

making

 

possible

 

two

 

or

 

three

 

passes

 

to

 

fi

nish.

   

 

On

 

deep

 

and

 

wide

 

pro

fi

les

 

you

 

can

 

now

 

raise

 

the

 

knife

 

for

 

a

 

par al

 

pro

fi

le

 

cut

 

and

 

enter

 

the

 

stock

 

very

 

slowly,

 

while

 

engaging

 

the

 

bu

 

into

 

the

 

knife

 

gently,

 

le ng

 

stock

 

move

 

under

 

the

 

out

feed

 

roller

 

before

 

engaging

 

a

 

higher

 

feed

 

rate.

  

This

 

reduces

 

the

 

inci

dence

 

of

 

a

 

large

 

chip

 

out,

 

a

 

cha er

 

mark

 

or

 

snipe

 

on

 

the

 

fi

rst

 

few

 

inches

 

of

 

your

 

stock.

  

You

 

have

 

the

 

same

 

advantages

 

exi ng

 

the

 

cut.

   

 

As

 

the

 

grain

 

structure

 

changes

 

throughout

 

the

 

cut

 

you

 

can

 

vary

 

the

 

stock

 

feed

 

rate

 

to

 

reduce

 

the

 

possibility

 

of

 

chip

 

outs

 

and

 

spoil

age

 

of

 

your

 

piece

 

of

 

stock.

 

 

Before

 

star ng

 

the

 

machine

 

fi

rst

 

familiarize

 

yourself

 

with

 

the

 

rest

 

of

 

this

 

“Owners

 

Manual”.

 

It

 

is

 

very

 

important

 

to

 

safely

 

operate

 

the

 

machine

 

as

 

outlined

 

in

 

this

 

“Owners

 

Manual”.

 

Operate

 

the

 

machine

 

only

 

within

 

the

 

described

 

design

 

intent.

 

 

Be

 

sure

 

you

 

check

 

for

 

rota on

 

direc on

 

before

 

you

 

use

 

the

 

machine.

 

See

 

the

 

rota on

 

illustra on

 

in

 

the

 

changing

 

knives

 

sec on.

  

 

MOTOR

 

LOCK

 

Your

 

newly

 

designed

 

machine

 

base

 

has

 

a

 

motor

 

lock.

 

This

 

new

 

devise

 

allows

 

you

 

to

 

lock

 

your

 

motor

 

in

 

place

 

to

 

keep

 

it

 

from

 

bounc

ing

 

on

 

the

 

belt

 

during

 

interrupted

 

cuts

 

etc.

 

It

 

also

 

allows

 

you

 

to

 

modify

 

the

 

belt

 

tension

 

which

 

can

 

aid

 

you

 

in

 

achieving

 

the

 

fi

nish

 

quality

 

you

 

are

 

looking

 

for.

  

 

To

 

reduce

 

tension

 

you

 

can

 

crank

 

the

 

head

 

down

 

to

 

within

 

1/4”

 

of

 

the

 

actual

 

se ng

 

you

 

will

 

use

 

and

 

lock

 

your

 

motor.

 

Then

 

reset

 

your

 

head

 

to

 

the

 

1/4”

 

lower

 

running

 

posi on

 

and

 

your

 

tension

 

will

 

be

 

reduced.

 

You

 

can

 

vary

 

the

 

1/4”

 

factor

 

to

 

achieve

 

the

 

tension

 

you

 

desire.

 

 

Always unlock the motor

 

before

 

rese ng

 

the

 

machine

 

head

 

height.

  

Summary of Contents for 20210492060001

Page 1: ...entative maintenance and other pertinent data to assist you in assuring long life and dependable service from your machine Molder Model 206 208 230 1 v2 0 206 208 230 3 v2 0 For Serial numbers 2021049...

Page 2: ...ect and cau on Following stated and inherent safety precau ons will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of...

Page 3: ...ock The 0 on your scale is set to the top of your GS 2 guide system sub plate This means you would set the machine head reference to the scale at in order to take a full profile pass on a piece of sto...

Page 4: ...side covers Cut the zip tie around the motor Remove the motor shipping boards Remove the lag bolts holding the machine to the pallet Lift the machine off of the pallet Re install the sides Before elev...

Page 5: ...lure to do so will damage the control panel If you facility does not have a wild leg connect as per diagram If your machine is rota ng the incorrect way switch only the black and red wires green is gr...

Page 6: ...ll start and stop the cu er head Speed Dial will control the speed of the feed rollers 0 is stop 10 is fastest E Stop Start Stop Speed Dial Magne c Starter assembly Double pole fuse holder and Line fu...

Page 7: ...under the out feed roller before engaging a higher feed rate This reduces the inci dence of a large chip out a cha er mark or snipe on the first few inches of your stock You have the same advantages e...

Page 8: ...um edge loss return your knives to the factory for re sharpening Have your knives re sharpened when you first no ce some dullness This gives op mal performance and maximum life span out of the knives...

Page 9: ...e bolts in the direc on of the tube side of the machine for an exact profile match up Hold secure while ghtening bolts Set the head height to within 3 16 of your stock height This will give you proper...

Page 10: ...g the stock out from the bed Your knives will usually cut into one or both guides This is normal and expected The guides are e ec ve and last a long me a er being cut into many mes As you become more...

Page 11: ...the angle needed to cut the wood sec ons in order to stay within the selected radius Lay out the wood sec ons by marking the angles while being careful to select cuts for grain structure and color Cu...

Page 12: ...ht Rotate the blade arbor by hand to insure nothing is interfering with its rota onal path Mould the panel cross grain ends first Stand somewhere between the open side and in feed side RAISED PANEL IS...

Page 13: ...planing the edge of stock to ensure the edge will be reasonably square A relief in the ver cal wall of the guide reduces fric on See the guide sec on for a picture of the edge guides THREAD LOCKING IN...

Page 14: ...generally an unwanted undercut in the stock It occurs in the first and last few inches of the stock length It causes a di erent height di mension than what was selected for the stock Causes The stock...

Page 15: ...lers to see if they have a glossier than normal build up Clean the gloss or pitch build up o the rollers Make sure adequate spring pressure is being ap plied to the rollers Check the base or bed for r...

Page 16: ...he roller Reset the roller in a vise and use a small pipe wrench to remove it from the roller REASSEMBLY The rollers are constructed with a shallow hole in one end and a deeper hole in the other The P...

Page 17: ...a small amount of slack in it and the long out feed chain should have plenty of slack This is the correct se ng To obtain the correct se ng in most cases you would push the unit toward the in feed end...

Page 18: ...olt holding the chain guard to the machine head As you pull the unit free pull off the in feed chain sprocket you loosened To remove the motor from the motor mount and chain guard remove the two motor...

Page 19: ...ARBOR REMOVAL VIEW...

Page 20: ...Stand exploded diagram...

Page 21: ...age due to modifica ons misuse improper maintenance normal wear wood jams or using a knife motor with a horsepower ra ng over 2HP WHO IS COVERED The warranty covers the ini al purchaser only LIMITATIO...

Page 22: ...Notes Maintenance Records...

Page 23: ...ine replacement parts For parts please call customer service or log onto our website Printed in the USA Williams Hussey 04 2021 Molder update 4 21 2021 Update model numbers 5 3 21 update9 30 21 added...

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