Wanner Engineering Hydra-Cell MT8, Installation Operation & Maintenance

Page 1: ...n Operation Maintenance MT8 Metering Pump 1204 Chestnut Avenue Minneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www hydra cell com email sales wannereng com 19...

Page 2: ...ragm metering pumps this linear flow reduces the need for pulsation dampeners and increases the reliability performance and safety of the metering pump system Pump operation and plunger activation are...

Page 3: ...or 0 2271 lph Please contact the factory for assistance Gearbox Part Number All Pumps lph Pump rpm Gear Ratio Motor rpm 24 bar 34 bar 103 bar 172 bar 241 bar 112 400 1 567 1 492 1 353 1 221 1 101 15 1...

Page 4: ...rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm 1 5 99 60 5 98 61 5 24 60 4 63 59 4 04 59 1500 2 11 53 121 11 39 121 10 21 120 9 24 120 8 11 120 3 17 62 179 17 21 179 15 46 178 13 94 178...

Page 5: ...awings of specific models and configurations Metallic Pump Heads Mounting Hole Dimensions 15 00 381 16 66 423 25 9 63 244 6 14 12 358 7 14 00 355 6 3 63 92 08 12 00 304 8 14 20 360 68 50 12 7 400 10 1...

Page 6: ...rge enough to provide time for any trapped air in the fluid to escape The tank size should be at least twice the maximum pump flow rate Install a separate inlet line from the supply tank to each pump...

Page 7: ...ave an adequate fluid supply and that the inlet line will not be obstructed Positive Displacement This is a positive displacement pump Although the MT Series pump is equipped with the patented Diaphra...

Page 8: ...em calibration cylinder flow meter or similar container This is the rated capacity for pump 3 Measure pump delivery at 100 75 50 25 and 10 of maximum speed just determined Let pump run for 5 minutes a...

Page 9: ...in plug b Add suitable oil for the application and pump components c Ensure oil level is 1 in 25 mm from the top crankcase 4 Oil Capacity 1 3 4 US quarts 1 7 liters Change Oil Annually Note Minimum oi...

Page 10: ...nclude the correct oil for each specific MT Series pump configuration b Install drain plug CAUTION Do not leave contaminated oil in the pump housing or leave the housing empty c Fill the reservoir per...

Page 11: ...watch v Hgz qhOcSVw Hydraulic End Priming https www youtube com watch v UbChCrUkb7U Diaphram Replacement https www youtube com watch v Uh30nwD0KC8 Check Valve Replacement 18 21 20 19 18 17 18 4 Fluid...

Page 12: ...8 3 6 5 4 2 16 15 13 10 14 11 12 7 8 3 9 TORQUE TO 10 2 FT LBS TORQUE TO 45 3 FT LBS Non metallic Pump Head Metallic Pump Head NOTE For non metallic pump heads when torquing bolts do not over tighten...

Page 13: ...anifold Bottom Alloy 20 NPT 1 190 259 06 Manifold Bottom 316 SST BSPT 1 190 259 07 Manifold Bottom Hastelloy BSPT 1 190 259 08 Manifold Bottom Alloy 20 BSPT 1 6 190 302 Bolt Hex Head M10 8 7 190 301 O...

Page 14: ...Bolt Hex Head M8 4 30 190 093 Washer M8 4 Hydraulic End Service CAUTION Disassembly of the hydraulic end of the pump should be performed only by a qualified technician For assistance contact Wanner E...

Page 15: ...5 190 999 Rev G MT8 Drive End Parts List 51 50 49 54 55 56 57 58 59 60 52 53 48 47 46 45 42 41 40 44 43 61 62 63 43 64 44 58 59 65 66 67 68 69 70 71 72 38 39 TORQUE TO 10 2 FT LBS TORQUE TO 20 2 FT LB...

Page 16: ...ube 1 52 190 059 Valve Rod 1 53 D25 015 3010 Ball 1 4 Diameter 1 54 190 058 Relief Valve Body 1 55 190 037 PRV Valve Shim 1 56 D03 039 1250 Assembly Sealing Metal Oil Cap 1 57 190 013 Data Label 1 58...

Page 17: ...earbox Ratio 10 1 1 112 410 Gearbox Ratio 7 5 1 1 112 411 Gearbox Ratio 5 1 1 Ref Quantity No Part Number Description Pump 77 112 555 Input Flange Kit NEMA 56C Adapter 1 112 556 Input Flange Kit 143 1...

Page 18: ...lat Head M8 4 89 112 852 IEC 80 B14 1 112 853 IEC 90 B14 1 112 854 NEMA 56C 1 90 112 031 Washer Flat 3 8 SST 8 91 101 749 Screw HHCS 3 8 16 SST 4 92 100 036 Locknut 3 8 16 SST 4 93 100 915 Washer Flat...

Page 19: ...ervice System relief valve actuating Adjust relief valve or repair clean or replace with new relief valve Delivery Too Low and or Erratic Review all Probable Causes and Solutions in No Delivery sectio...

Page 20: ...ng PTFE Ecapsulated 6 190 261 Crush Ring 6 190 050 10 O Ring NBR 3 190 050 11 O Ring PTFE Ecapsulated 3 190 018 07 Diaphragm 3 Last two digits of part number with __ refer to specific material of cons...

Page 21: ...motors if applicable not manufactured by Wanner The warranties if any on such equipment are assigned to you by Wanner without recourse at the time of purchase 2 Normal wear and or damage caused by or...

Page 22: ...ra Cell com Latin American Office S o Paulo Brazil Phone 55 11 4081 7098 Email sales wannereng com www Hydra Cell Pumps com br Wanner Engineering Inc Wanner International Ltd Hampshire United Kingdom...