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WARMBOARD COMFORT SYSTEM  //  ELECTRIC

WARMSOURCE-E PREPARATION

Install Location

Before installing Warmsource-E, it’s important  
to consider its location. Like all electric boilers,  
Warmsource-E does make a small amount of noise, 
which may be disruptive if installed near a bedroom 
or common living space. Garages and basements 
are the better choice. Installation of a drain pan, 
especially in living spaces, is highly recommended.

 

Installing Distribution Lines

Once the the tubing and manifolds are installed,  
it’s time for the manifold distribution lines.  
Sizing, layout and length of the piping can be  
found in the WCS Design Drawings.

 

f

Pressure test all distribution lines for 15 minutes  
at 100 PSI (International Mechanical Code,  
section 1208.1)

 

Minimum Clearances

This illustration shows the recommended minimum 
dimensions for the Warmsource-E mechanical room. 
Note that this view also depicts space needed for 
piping and mechanical components. The minimum 
depth is 40" for access and serviceability.

46"

14"

14"

62"

1+"

1+"

Install the Warmboard-supplied ball valves and 
hose bibs as shown in our WCS Design Drawings 
to properly fill and purge air from the system.

Warmsource-E cabinet dimensions: 
24 

1/2

" W x 33 

1/2

"H x 13 

1/4

"D

View the boiler page in the WCS Design Drawings 
to see how the manifold distribution lines should 
be plumbed, and get a better idea of labor costs.

Summary of Contents for Comfort System

Page 1: ...For use with Warmsource E electric boiler WARMBOARD COMFORT SYSTEM 0622 Installation Guide...

Page 2: ...e the ambient air temperature near the Warmsource E does not exceed 90 F 32 C during operation 6 Reference the Electro Boiler Manual for allowable mineral levels and water quality Filtered water or a...

Page 3: ...s list can be a helpful when working with Warmboard S and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifol...

Page 4: ...be reset with a bike pump and ball valve in the closed position f Backflow preventer required by code in many jurisdictions prevents water in the closed loop system from mixing with the domestic wate...

Page 5: ...e piping can be found in the WCS Design Drawings f Pressure test all distribution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 Minimum Clearances This illustration show...

Page 6: ...it Air Eliminator 51 2 331 2 33 4 41 2 253 8 1 11 4 conduit 1 2 3 4 conduit 131 4 51 2 21 4 61 8 3 41 8 91 2 Pressure Relief Drain connection 3 4 NPT 1 11 4 conduit Air Eliminator 51 2 331 2 33 4 41 2...

Page 7: ...all studs then fasten the unit into place Warmsource E weighs 155lbs and requires two individuals to move safely Connections f Plumb the cold water line to the backflow preventer and the pressure redu...

Page 8: ...nue filling the system with water for 10 15 minutes until no air is seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside...

Page 9: ...lug the white Construction Mode jumper into the Sensor 2 terminal The boiler temperature can be adjusted if a higher temperature is desired Warmsource E will reach the target temperature in about 10 m...

Page 10: ...per heating zone f 120 VAC Manifold Controller one per manifold f 24 volt solenoid valve actuators one per loop f Smart Reset Controller inside Warmsource E Installing the MC f Use the provided screws...

Page 11: ...m to behave inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat by...

Page 12: ...connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24 volt power red wire Y Cooling Call yellow wire G Fan green wire f To...

Page 13: ...nutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineered...

Page 14: ...EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE FOR ANY CONSEQU...

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