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1.800.556.0595

 

for assistance 

Testing the System

PRIOR STEPS

Before testing and operating the system, it is 
imperative that all previous tasks have been 
completed, including:

 

f

Use of Construction Mode to test the boiler and flow 
rates on each loop

 

f

Disable Construction Mode by removing the jumper 
from the appropriate sensor port

 

f

Successful installation of all electrical components  
(Manifold Controllers, actuators, thermostats)

Once these steps have been completed sequentially, 
proceed to the next steps.

TESTING THE CONTROLS

With all components installed, it’s time to test each 
zone independently to ensure the thermostats are 
accurately controlling each zone. 

To begin, go to the 

Zone 1 thermostat

, then follow 

the instructions below.

 

f

Tap the thermostat screen

 

f

Next, tap the     button in the lower right corner  
and choose “Tutorial” to familiarize yourself with  
the controls

 

f

Once complete, go to “Settings” then ”Support”  
and tap ”Test Zone”

 

f

Go to the manifold cabinet for this zone. On the 
Manifold Controller you will see a green light on the 
loops requesting a call for heat

 

f

After 5 minutes, the green lights will turn blue, 
indicating that the actuators have opened and water 
is flowing to the zone 

 

f

If something does not appear to be working properly, 
consult your Warmboard Engineered Drawings

 

f

After 15 minutes, the test will end

 

f

Repeat this process for each thermostat

FINAL CHECKLIST

 

f

A flame icon     will appear on the thermostat when 
there is a call for heat. It will take 5-7 minutes for the 
boiler and pump(s) to receive this signal and fire up

 

f

When receiving a call for heat, lights on the pump(s) 
will engage and water will begin to circulate.  
If not, reference the pump installation manual

 

f

Confirm proper flow rates for each loop on the 
supply manifold when there is a call for heat.  
Minimum flow rates are listed in the Warmboard 
Engineered Drawings

 

f

When there is a call for heat, water temperatures on 
the boiler LCD should read between 90–140˚F

 

f

Match the specifications in the Warmboard Design 
Drawings for each loop and zone to ensure the 
system operates smoothly

 

f

Confirm the Warmboard-supplied tubing labels are 
adhered to each loop to accurately identify each loop 
and zone from inside the manifold cabinet

Before proceeding, make sure the indoor 
temperature is above 60˚F.

NOTE:

 Warmboard thermostats have an  

“Off” setting of 55˚F for freeze protection.

Summary of Contents for Warmsource-N

Page 1: ...1 1 800 556 0595 for assistance FOR USE WITH Warmsource N natural gas boiler Warmsource P propane gas boiler Warmboard Comfort System INSTALLATION GUIDE 1021...

Page 2: ...e exhaust gas vent is required 7 The constant pressure circulation pump s inside Warmsource N P adjust flow rates depending on the needs of each zone 8 Once system plumbing is complete test the system...

Page 3: ...and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifolds some loops f Install all 120 volt electrical boxes...

Page 4: ...red by code in many jurisdictions it prevents water in the closed loop system from mixing with the domestic water f Air purging valves a 1 1 4 combo ball valve hose bib along with several smaller valv...

Page 5: ...ibution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 MINIMUM CLEARANCES This illustration shows the recommended minimum dimensions for the Warmsource N P mechanical are...

Page 6: ...301 2 56 11 4 Brass Union supply 11 4 Brass Union return 3 Air Intake T P Relief Valve 3 Exhaust 53 4 57 8 6 3 4 Gas line left side preferred right side OK Condensation Discharge Line 361 2 171 2 21 2...

Page 7: ...cket the unit weighs 150lbs and requires two individuals to move safely CONNECTIONS f Connect the PVC intake and exhaust lines gas line condensation discharge line and T P relief discharge line per th...

Page 8: ...ng the system with water for 10 15 minutes until air cannot be seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside Warms...

Page 9: ...p 3 Plug Warmsource N P into the 120 volt outlet and confirm the system is ON using the rocker switch and power button circled in the photo to the right Warmsource N P will reach the target temperatur...

Page 10: ...sign Drawings CONTROLS Warmboard Controls consist of the following f 120 volt thermostats one per heating zone f 120 volt Manifold Controller one per manifold f 24 volt solenoid valve loop actuators o...

Page 11: ...inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat on the sides w...

Page 12: ...rminal connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24v power red wire Y Cooling Call yellow wire G Fan green wire f T...

Page 13: ...inutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineere...

Page 14: ...E ARE EXPRESSLY EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE...

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