WARMBOARD COMFORT SYSTEM // GAS
2
Getting Started
TABLE OF CONTENTS
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Getting Started
Page 2
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WCS Preparation
Page 3
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Plumbing and Mechanical
Page 4
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Warmsource-N/P Preparation
Page 5
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Warmsource-N/P Specification
Page 6
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Warmsource-N/P Installation
Page 7
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Filling and Purging
Page 8
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Construction Mode
Page 9
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Manifold Cabinet
Page 10
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Thermostats
Page 11
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Air Conditioning
Page 12
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Testing the System
Page 13
INSTALLATION TIPS
1
Warmboard Comfort System (WCS)
MUST
be installed by a licensed general contractor,
heating professional or plumber.
Failure to use
a properly licensed installer, failure to use the
required parts and components and/or any
deviation from these installation guidelines will
void any product warranty.
2
WCS uses proprietary, plug-and-play controls
including thermostats, Manifold Controllers and
Smart Reset Controller. These items
CANNOT
be exchanged with alternative products.
3
Electrical components require 120 volt wiring.
4
All devices communicate via a pre-configured,
wireless network – there’s no need for additional
wiring or knowledge of networking equipment.
5
Warmsource-N (natural gas) and Warmsource-P
(propane) boilers require no programming or
commissioning, and water temperatures are
calibrated using our Indoor Reset algorithm.
6
Installation of the Warmboard supplied dark
grey 6" x 3" CPVC pipe to the exhaust gas vent
is required.
7
The “constant pressure” circulation pump(s)
inside Warmsource-N/P adjust flow rates
depending on the needs of each zone.
8
Once system plumbing is complete, test the
system in “Construction Mode” (
page 9
).
This feature allows installers to test the boiler
and flow rates, acclimate building products and
provide heat on cold job sites.
9
Disable “Construction Mode” before installing
actuators, Manifold Controller(s) and thermostats.
10
The use of a combustion analyzer is required to
calibrate safe carbon monoxide readings. Failure
to do so could result in injury or death (
page 9
).
Review this guide and the supplied working
drawings (including the floor plan dimensions)
before work begins.
WARNING
Breathing Hazard – Carbon Monoxide Gas
Breathing carbon monoxide can cause brain damage
or death. Always read and understand instruction manual.
Do not operate heater if flood damaged
Install vent system in accordance with local
codes and manufacturers instructions
Do not place chemical vapor emitting
products near the unit
Per NFPA 720, carbon monoxide detectors
should be installed outside each sleeping area
Never operate the heater unless it is vented
to the outdoors
Analyze the entire vent system to make sure
condensate will not become trapped in a
section of vent pipe and therefore reduce
the open cross sectional area of the vent
Warmsource-N
and
Warmsource-P
install
the the same way. Moving forward, we will be
referring to these units was Warmsource-N/P.
Follow all instructions and complete the HTP
registration card.