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1.800.556.0595

 

for assistance 

WCS is a unique offering that changes many aspects 
installers have become accustomed to. Components  
are pre-commissioned, temperatures are pre-set,  
and network devices are pre-configured; everything 
is plug-and-play. Simply follow the instructions in 
this guide and the system will work.

 

ESSENTIAL DOCUMENTS

The general contractor is required to manage the 
job site with the appropriate trade professionals 
involved. It is important to keep Warmboard supplied 
documents on site at all times as you will need to 
reference them regularly for additional information. 
Below is a list of the documents: 

 

f

24" x 36" Panel and Tubing Design Documents  
(inside the Panel Installation Kit) 

 

f

24" x 36" WCS Design Drawings 
(inside the Panel Installation Kit) 

 

f

24" x 36" WCS Engineered Drawings  
(inside the Panel Installation Kit)

 

f

Panel Installation Guide  
(inside the Panel Installation Kit)

 

f

Tubing & Manifolds Installation Guide  
(inside the Tubing and Manifolds Installation Kit)

 

f

HTP UFT Install Manual (included) 

WARMBOARD-S SEQUENCING

While every project is different, this list can be 
helpful when installing Warmboard-S and WCS.

 

f

Foundation and joist

 

f

Install Warmboard-S

 

f

Install tubing (some loops before walls)

 

f

Frame walls, roof sheeting

 

f

Install tubing, manifolds (some loops)

 

f

Install all 120 volt electrical boxes and outlets 
(WCS Design Drawings)

 

f

Install manifold supply and return distribution  
lines (WCS Design Drawings)

 

f

Prepare for Warmsource-N/P (PVC venting, gas line, 
T&P, condensation line, water line)

 

f

Insulate walls, floors

 

f

Drywall

 

f

Install Warmsource-N/P, then plumb in and fire up  
using “Construction Mode”

 

f

Tape, texture and paint

 

f

Finish carpentry and all finish floors

 

f

Thermostats, Manifolds Controller(s) and actuators

WARMBOARD-R SEQUENCING

While every project is different, this list can be 
helpful when installing Warmboard-R and WCS.

 

f

Ensure existing subfloor or slab is level, flat and 
100% dried in

 

f

Install Warmboard-R

 

f

Install tubing, manifolds

 

f

Install all 120 volt electrical boxes and outlets 
(WCS Design Drawings)

 

f

Install manifold supply and return distribution  
lines (WCS Design Drawings)

 

f

Prepare for Warmsource-N/P (PVC venting, gas line, 
T&P, condensation line, water line)

 

f

Insulate walls, floors

 

f

Drywall

 

f

Install Warmsource-N/P, then plumb in and fire up  
using “Construction Mode”

 

f

Tape, texture and paint

 

f

Finish carpentry and all finish floors

 

f

Thermostats, Manifolds Controller(s) and actuators

WCS Preparation

Summary of Contents for Warmsource-N

Page 1: ...1 1 800 556 0595 for assistance FOR USE WITH Warmsource N natural gas boiler Warmsource P propane gas boiler Warmboard Comfort System INSTALLATION GUIDE 1021...

Page 2: ...e exhaust gas vent is required 7 The constant pressure circulation pump s inside Warmsource N P adjust flow rates depending on the needs of each zone 8 Once system plumbing is complete test the system...

Page 3: ...and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifolds some loops f Install all 120 volt electrical boxes...

Page 4: ...red by code in many jurisdictions it prevents water in the closed loop system from mixing with the domestic water f Air purging valves a 1 1 4 combo ball valve hose bib along with several smaller valv...

Page 5: ...ibution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 MINIMUM CLEARANCES This illustration shows the recommended minimum dimensions for the Warmsource N P mechanical are...

Page 6: ...301 2 56 11 4 Brass Union supply 11 4 Brass Union return 3 Air Intake T P Relief Valve 3 Exhaust 53 4 57 8 6 3 4 Gas line left side preferred right side OK Condensation Discharge Line 361 2 171 2 21 2...

Page 7: ...cket the unit weighs 150lbs and requires two individuals to move safely CONNECTIONS f Connect the PVC intake and exhaust lines gas line condensation discharge line and T P relief discharge line per th...

Page 8: ...ng the system with water for 10 15 minutes until air cannot be seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside Warms...

Page 9: ...p 3 Plug Warmsource N P into the 120 volt outlet and confirm the system is ON using the rocker switch and power button circled in the photo to the right Warmsource N P will reach the target temperatur...

Page 10: ...sign Drawings CONTROLS Warmboard Controls consist of the following f 120 volt thermostats one per heating zone f 120 volt Manifold Controller one per manifold f 24 volt solenoid valve loop actuators o...

Page 11: ...inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat on the sides w...

Page 12: ...rminal connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24v power red wire Y Cooling Call yellow wire G Fan green wire f T...

Page 13: ...inutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineere...

Page 14: ...E ARE EXPRESSLY EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE...

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