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WARN INDUSTRIES

1

Every winching situation has the potential for personal injury.  In order to minimize 

that risk, it is important to read ALL instructions and safety information regarding your 

product. Please familiarize yourself with the operation of your winch before using it and 

be constantly safety oriented. These instructions provide important safety information 

and instructions on how to install and operate your winch.  

In this kit you will find the following pieces of literature: 

• Winch Installation Guide/ First Time Operation Instructions

• Product Warranty  

SAVE  THIS MANUAL

 and other product literature for future reference and review 

frequently for continuing safe operation.  

Instruct all users of this product to review this manual before operating this product.  

Additional Product Literature Available Online

:

• Basic Guide to Winching Techniques

 

• Provides a basic understanding of the winch and teaches basics of proper winching 

techniques.  It is a valuable resource to help winch safely and efficiently.

• Product Specification and Performance Data

  

• Provides product specifications, performance data and replacement parts 

information.

•  Other product literature specific to some products

Go to 

www.warn.com/corporate/literaturerequest.shtml

 for additional or replacement 

product literature available to view/download.

WARN INDUSTRIES

2

ORIGINAL INSTRUCTIONS

Warn Industries Inc. 

12900 SE Capps Road

Clackamas, OR  97015  

USA

Customer Service: (800) 543-9276

International Fax: (503) 722-3005

Fax: (503) 722-3000

www.warn.com

WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2016 Warn Industries, Inc.

Winch Installation Guide

TABLE OF CONTENTS:

SAFETY

 Symbol 

Index 

.............................................................................................................................................................................3

 

General Safety Precautions ...............................................................................................................................................4-6

INSTRUCTION

 

Know Your Winch .....................................................................................................................................................................7

 Mounting 

.............................................................................................................................................................................. 8-11

  Mount 

you 

winch 

......................................................................................................................................................8-9

 

 

Relocate your control pack...............................................................................................................................10-11

 Electrical 

Connections 

......................................................................................................................................................... 12

 

First Time Operation Instructions ..............................................................................................................................13-15

 

Final Analysis and Maintenance  ..................................................................................................................................... 16

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Summary of Contents for VR

Page 1: ...2900 S E Capps Road Clackamas OR USA 97015 8903 1 503 722 1200 FAX 1 503 722 3000 www warn com Customer Service Service Clients 1 800 543 9276 2016 Warn Industries Inc WARN the WARN logo are registere...

Page 2: ...English 1 Fran ais 18 Espa ol 34 97003A0 97003A0...

Page 3: ...es a basic understanding of the winch and teaches basics of proper winching techniques It is a valuable resource to help winch safely and efficiently Product Specification and Performance Data Provide...

Page 4: ...ver use a hook whose throat opening has increased or whose tip is bent or twisted Always use a hook with a latch Always ensure the operator and bystanders are aware of the stability of the vehicle and...

Page 5: ...d by the drum rotation labels on the winch and or in the documentation This is required for the automatic brake if so equipped to function properly CUT AND BURN HAZARD Failure to observe these instruc...

Page 6: ...Figure 1 WARN INDUSTRIES 8 MOUNTING Mounting Orientation and Hardware Feet down mounting 4 3 8 Lock Washer 4 3 8 16 x 1 1 4 Hex Head Bolt 4 3 8 16 Square Nut For feet forward mounting 2 3 8 16 x 1 1...

Page 7: ...ll the Wiring WARN INDUSTRIES 10 MOUNTING WARNING To prevent serious injury or death Always place the supplied terminal boots on wires and terminals as directed by the installation instructions WARNIN...

Page 8: ...ion instructions WARNING To prevent serious injury or death from electrical fire Never route electrical cables across sharp edges Never route electrical cables near parts that get hot Never route elec...

Page 9: ...ope Avoid shock loads when spooling by pulsing the control switch to take up winch rope slack Shock loads can momentarily far exceed the winch and rope ratings Spooling In Under No Load WARNING Never...

Page 10: ...rom the beginning with more brake pedal pressure 21 When you are convinced the winch rope is winding onto the winch drum properly repeat steps until the vehicle is within 6 ft 2 m of the winch anchor...

Page 11: ...n globale du treuil et vous enseigne les techniques de treuillage Il s agit d une ressource utile qui favorise l utilisation efficace et s re du treuil Caract ristiques du produit et donn es de perfor...

Page 12: ...t courb e ou tordue Toujours utiliser un crochet avec loquet Toujours s assurer que l op rateur et les personnes pr sentes sont conscients de la stabilit du v hicule et ou de la charge Toujours garder...

Page 13: ...dans le sens sp cifi par les tiquettes de rotation du tambour appos es sur le treuil et ou par la documentation du treuil Cela est n cessaire pour que le frein automatique le cas ch ant fonctionne co...

Page 14: ...ge des pieds vers le bas 4 Rondelle de blocage 3 8 4 Boulon t te bouton 3 8 16 x 1 1 4 4 crou carr 3 8 16 Montage des pieds vers l avant 2 Boulon t te bouton 3 8 16 x 1 1 4 2 Rondelle d appui 3 8 2 Bo...

Page 15: ...stallation du c blage WARN INDUSTRIES 26 MONTAGE 3 Retirez les quatre vis pack de commande et soulevez doucement le contr le emballer hors treuil 4 Contr le de position plaque pack cravate en position...

Page 16: ...bles lectriques par dessus des bords tranchants Ne jamais faire passer les c bles lectriques proximit de pi ces qui s chauffent Ne jamais faire passer les c bles lectriques travers des pi ces mobiles...

Page 17: ...rieures de s enfoncer dans les spires int rieures ce qui peut coincer et endommager le c ble Pour viter les charges de choc durant l enroulement du c ble actionner l interrupteur de commande de mani...

Page 18: ...n appliquant davantage de pression sur la p dale de frein 21 Apr s s tre assur que le c ble du treuil s enroule correctement sur le tambour r p ter la proc dure jusqu ce que le v hicule soit moins de...

Page 19: ...onocimiento b sico del cabrestante y ense a las t cnicas apropiadas y fundamentales de su uso Es una fuente valiosa para ayudar a utilizar el cabestrante de forma segura y eficiente Especificaciones d...

Page 20: ...doblada o retorcida utilice siempre un gancho con seguro aseg rese siempre de que el operador y otras personas sean conscientes de la estabilidad del veh culo o de la carga mantenga siempre el cable d...

Page 21: ...e en la parte superior del tambor enrolle y desenrolle siempre el cable al tambor en la direcci n especificada en las etiquetas de rotaci n del tambor en el cabrestante o en la documentaci n Esto es n...

Page 22: ...remoto Figura 1 WARN INDUSTRIES 40 MONTAGE Orientaci n y piezas de montaje Montaje con los pies hacia abajo 4 Arandela de presi n de 3 8 4 Perno de cabeza hexagonal 3 8 16 x 1 1 4 4 Tuerca cuadrada 3...

Page 23: ...INDUSTRIES 42 MONTAJE 3 Retire los cuatro tornillos del paquete de control y levante suavemente el control paquete de placa de anclaje cabrestante 4 Coloque la placa de anclaje paquete de control en s...

Page 24: ...los terminales tal como se indica en las instrucciones de instalaci n ATENCI N Para prevenir lesiones graves o accidentes mortales debidos a incendios de origen el ctrico no pase nunca los cables el c...

Page 25: ...ueltas internas asimismo evita atascamientos y da os al cable del cabrestante Evite las sacudidas de la carga cuando est enrollando para ello pulse el interruptor de control a fin de tensar y hacer en...

Page 26: ...ndo el bot n de desenrollado en el control remoto y repita este paso desde el principio con m s presi n en el pedal del freno 21 Cuando est convencido de que el cable del cabrestante est enroll ndose...

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