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G O   P R E P A R E D

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WARN INDUSTRIES • THE BASIC GUIDE TO WINCHING TECHNIQUES

G O   P R E P A R E D

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WARN INDUSTRIES • THE BASIC GUIDE TO WINCHING TECHNIQUES

C A U T I O N

C AU T I O N

N O T I C E

C A U T I O N

C A U T I O N

C A U T I O N

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

General Safety:

• 

Always

Know Your Winch. Take time to fully

read the Installation and Operations Guide,
and Basic Guide to Winching Techniques, in
order to understand your winch and its
operation.

• 

Never

operate this winch if you are under 

16 years of age.

• 

Never

operate this winch when under the 

influence of drugs, alcohol or medication.

• 

Never

exceed winch or rope capacity listed on

product data sheet. Double line using a snatch
block to reduce winch load. 

• 

Never

use winch or  rope for towing.

Installation Safety:

• 

Always

choose a mounting location that is 

sufficiently strong to withstand the maximum
pulling capacity of your winch.

• 

Always

use factory approved mounting

hardware, components, and accessories.

• 

Always

use grade 5 (grade 8.8 metric) or

better hardware.

• 

Never

weld mounting bolts.

• 

Always 

use care when using longer bolts

than those supplied from factory.  Bolts that
are too long can damage the base and/or
prevent the winch from being mounted
securely.

• 

Always

mount the winch and attach the hook

to the rope’s end loop before connecting the
electrical wiring.

• 

Always

position fairlead with WARNING label

on top.

• 

Always

spool the  rope onto the drum in the

direction specified by the winch warning label
on the winch and/or documentation. This is
required for the automatic brake (if so
equiped) to function properly.

• 

Always

prestretch  rope and respool under

load before use. Tightly wound  rope reduces
chances of "binding", which can damage the
rope.

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

Winching Safety:

• 

Always

inspect rope, hook, and slings before

operating winch. Frayed, kinked or damaged
rope must be replaced immediately. Damaged
components must be replaced before
operation. Protect parts from damage.

• 

Never

leave wired remote control plugged into

winch when free spooling, rigging, or when the
winch is not being used.

• 

Never

hook rope back onto itself. This

damages the rope. 

• 

Always

use a choker chain, choker rope, or

tree trunk protector on the anchor.

• 

Always

remove any element or obstacle that

may interfere with safe operation of the
winch.

• 

Always

take time to use appropriate rigging

techniques for a winch pull.

• 

Always

be certain the anchor you select will

withstand the load and the strap or chain will
not slip.

• 

Never

engage or disengage clutch if winch is

under load, rope is in tension or drum is
moving.

• 

Always

select an anchor point as far away as

possible. This will provide the winch with its
greatest pulling power.

• 

Never

touch rope or hook while in tension or

under load.

• 

Never

touch rope or hook while someone else

is at the control switch or during winching
operation.

• 

Always

stand clear of rope and load and keep

others away while winching.

• 

Always

be aware of stability of vehicle and

load during winching, keep others away. Alert
all bystanders of any unstable condition.

• 

Never

use a winch to secure a load.

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

Winching Safety:

• 

Always

keep wired remote control lead clear

of the drum, rope, and rigging. Inspect for
cracks, pinches, frayed wires or loose
connections. Replace remote control if
damaged.

• 

Always

pass wired remote control through a 

window to avoid pinching lead in door, when
using remote inside a vehicle.

• 

Never

leave remote control where it can be

activated during free spooling, rigging, or
when the winch is not being used.

• 

Always

require operators and bystanders to

be aware of vehicle and or load.

CUT AND BURN HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

To avoid injury to hands or fingers:

Always

wear heavy leather gloves when

handling a rope.

Never

let rope slip through your hands.

Always

be aware of possible hot surface at

winch motor, drum or rope during or after
winch use.

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

• 

Always

use a hook with a latch.

• 

Always

ensure hook latch is closed and not

supporting load.

• 

Never

apply load to hook tip or latch. Apply

load only to the center of hook.

• 

Never

use a hook whose throat opening has

increased, or whose tip is bent or twisted.

AVOID WINCH AND EQUIPMENT

DAMAGE

• 

Always

avoid side pulls which can pile up

rope at one end of the drum. This can damage
rope or winch.

• 

Always

ensure the clutch is fully engaged or

disengaged.

• 

Never

use winch to tow other vehicles or

objects. Shock loads can momentarily exceed
capacity of rope and winch.

• 

Always

avoid “powering out” rope for

extended distances.  This causes excess heat
and wear on the winch motor and brake.

• 

Always

use care to not damage the vehicle

frame when anchoring to a vehicle during a
winching operation.

• 

Never

"jog" rope under load. Shock loads can

momentarily exceed capacity of rope and
winch.

• 

Never

use winch to secure a load during 

transport.

• 

Never

submerge winch in water.

• 

Always

store the remote control in a

protected, clean, dry area.

• 

Always

double line or pick distant anchor

point when rigging. This maximizes pulling
power and avoids overloading the winch.

Summary of Contents for VRX 25-S

Page 1: ...43 9276 International Sales Support Les Ventes internationales Soutiennent 1 503 722 3005 2012 Warn Industries Inc WARN the WARN logo are registered trade marks of Warn Industries Inc WARN et le logo...

Page 2: ...English 2 Fran ais 22 Espa ol 42...

Page 3: ...4 Pulling 15 17 Rigging techniques 18 Maintenance 19 The final analysis 19 Every winching situation has the potential for personal injury In order to minimize that risk it is important that you read t...

Page 4: ...ith less than 5 wraps of rope around the drum Rope could come loose from the drum as the rope attachment to the drum is not designed to hold a load MOVING PARTS ENTANGLEMENT HAZARD Failure to observe...

Page 5: ...l not slip Never engage or disengage clutch if winch is under load rope is in tension or drum is moving Always select an anchor point as far away as possible This will provide the winch with its great...

Page 6: ...y the winch motor is powered by the vehicle s battery The motor provides power to the gear mechanism which turns the winch drum and winds the rope Winch Drum The winch drum is the cylinder onto which...

Page 7: ...d its components we can begin reviewing how it works The major advantage of an electric powered winch is that it can provide reliable service for intermittent utility and recreational use even while t...

Page 8: ...ble anchor point and back the vehicle away from the anchor point until there is very little slack in the wire rope Before getting out of the vehicle set the parking brake place the vehicle in gear or...

Page 9: ...not designed to hold a load WARNING Never hook rope back onto itself This damages the rope CAUTION Single line pull Practice using your winch before you get stuck A real situation is no time to be le...

Page 10: ...min 50 12 500 2 0 min 32 10 1000 1 0 min 14 10 1500 25 sec 5 10 2000 15 sec 2 10 2500 10 sec 1 10 Duty cycles vary for each winch See specification sheet supplied with your winch Run Time Guidelines...

Page 11: ...ose to the tie rods or mounting plate To fix an uneven stack spool out that section of the rope and reposition it to the opposite end of the drum which will free up space for continued winching G O P...

Page 12: ...ng temperatures Place clutch in the freespool position and power out the rope for 2 3 m 6 10 ft to warm the winch Lifting and lowering a snowplow can damage rope Carefully inspect rope for wear broken...

Page 13: ...e 35 37 Techniques de c blage 38 Maintenance 39 En derni re analyse 39 Chaque situation de treuillage peut potentiellement occasionner des blessures Pour minimiser ce risque il est important que vous...

Page 14: ...de d roulement Toujours utiliser le cordon du crochet fourni pour enrouler ou d rouler le c ble durant l installation ou l utilisation Toujours garder l il sur le v hicule durant les op rations de tr...

Page 15: ...si distant que possible Cela assure au treuil une puissance de traction maximum Ne jamais toucher le c ble ou le crochet lorsque le c ble est tendu ou sous charge Ne jamais toucher le c ble ou le croc...

Page 16: ...nages Barres d accouplement Elles lient ensemble les bo tiers d extr mit pour constituer une m me unit structurelle 1 5 2 6 3 7 8 4 Les commandes de treuil sont tr s vari es Elles permettent toutes l...

Page 17: ...ique Maintenant que vous vous tes familiaris avec le treuil Warn et ses composants vous pouvez commencer tudier son fonctionnement L avantage principal d un treuil lectrique est qu il peut fournir un...

Page 18: ...ul es autour du tambour Une fois le c ble d roul mettre le levier d embrayage du treuil en position d embrayage 3 Attacher le crochet du c ble un point d ancrage ad quat et loigner le v hicule du poin...

Page 19: ...donn que l ancrage du c ble n est pas con u pour retenir une charge AVERTISSEMENT Traction avec un c ble C bler pour le treuillage Les tapes suivantes d crivent comment d panner le v hicule avec un tr...

Page 20: ...doit tre proprement enroul autour du tambour Le c ble peut tre ab m s il n est pas enroul correctement tape 12 Si vous le jugez n cessaire PLACEZ QUELQUE CHOSE SUR LE C BLE mi chemin entre le treuil...

Page 21: ...proximit du c ble ou de la moufle mobile Votre situation peut pr senter d autres zones interdites tape 14 COMMENCEZ LE TREUILLAGE Le moteur du v hicule du treuil tant en marche et le c ble d j l g rem...

Page 22: ...Faites attention et vous vous amuserez RANGEMENT FONCTIONNEMENT PAR MOINS DE Z RO Quand le treuil n est pas utilis laissez l embrayage du treuil en prise Ceci aide les pi ces internes du treuil r sist...

Page 23: ...cnicas de maniobrado 58 Mantenimiento 59 El an lisis final 59 En cada situaci n donde se utiliza un cabrestante existe el potencial de ocasionar da os personales Para reducir al m nimo este peligro es...

Page 24: ...do Use siempre la correa suministrada con el gancho cuando vaya a enrollar o desenrollar el cable durante la instalaci n y durante la operaci n Mantenga siempre el veh culo a la vista durante las oper...

Page 25: ...laje lo m s lejano posible De esta forma se proporciona al cabrestante su m xima capacidad de tracci n No toque nunca el cable ni el gancho mientras stos se encuentren en tensi n o con carga No toque...

Page 26: ...bloquea el tambor del cabrestante de nuevo en el tren de engranaje Varillas de conexi n Unen las cubiertas extremas para formar una unidad estructural 1 5 2 6 3 7 8 4 Los controles del cabrestante vie...

Page 27: ...se ha familiarizado con el cabrestante Warn y sus componentes podemos empezar a ver c mo funciona La mayor ventaja de un cabrestante el ctrico es que puede proporcionar un servicio fiable bien sea par...

Page 28: ...cabrestante en la posici n Engaged embragado 3 Acople el extremo del cable con gancho a un punto de anclaje apropiado y aleje el veh culo de tal punto hasta que quede muy poco cable suelto Antes de sa...

Page 29: ...EL PUNTO DE ANCLAJE Desenrolle suficiente cable para alcanzar el punto de anclaje Debe haber cierta tensi n en el cable El cable se puede da ar si se enreda o se enrolla m s de lo debido al aflojarlo...

Page 30: ...a en el tambor El cable se puede da ar si el enrollado no se hace correctamente Fase 12 PONGA ALGO SOBRE EL CABLE si cree que es necesario a la mitad entre el cabrestante y el punto de anclaje para ab...

Page 31: ...erios al cabrestante Por consiguiente haga las operaciones de tiro en l nea recta si es posible y pare el cabrestante si el cable se acerca a las varillas de conexi n o a la placa de montaje Para solu...

Page 32: ...tenci n y lo podr disfrutar ALMACENAMIENTO Cuando no se est usando el cabrestante deber dejarse con el embrague puesto Esto ayudar a las piezas internas del cabrestante a soportar los efectos de las i...

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