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 6 

101799A0

I N S T A L L A T I O N   I N S T R U C T I O N S

Figure 4

Figure 5

Figure 6

A2

9.  At this time, we recommend that you use a piece of 

cardboard to lay over the radiator to protect it during 

installation (not shown in picture).

10.  With motor end of winch first, carefully slide the winch 

through the front tubes and rest.

11.  Winch will remain here while you insert the winch mounting 

plate.

12.  Attach the lower fairlead (A2) support bracket to winch 

mounting plate (A1).  Do not tighten completely to allow for 

adjustment.

13.  Slide winch mounting plate into place, in front of winch and 

just behind the front tubes.  (Lower fairlead support bracket 

is not shown in photo).

14.  Install u-bolts (B1) and secure with flat washers (B3) and lock 

nuts (B2). 

 

Helpful Hint for passenger side u-bolt installation:  If working 

alone, take a piece of welding wire and tie to the motor 

terminal on winch.  Pull up on winch motor side, secure up 

and out of the way while installing  passenger side u-bolt.  

Once installed, remove wire and place winch back down in 

place.

15.  Tighten u-bolts, but be careful to not over tighten you could 

damage tubes.

A1

A1

A2

Summary of Contents for 101672

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...edications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 3 Parts List page 3 Installation page 4 8 Maintenance Care page 8 T O O L S R E Q U I R E D Metric wrenches Metric sockets Fine tooth reciprocating saw N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowba...

Page 3: ... N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 48 66 M8 18 25 1 2 74 100 M10 37 50 9 16 106 144 5 8 148 200 3 4 269 364 ID No Item No Description Qty B1 86814 M8 U BOLT 2 B2 22491 ...

Page 4: ...ies Inc 4 101799A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove vehicle hood 2 Remove the two front pins from top of grille 3 Remove the four screws holding top portion of the fenders 4 Remove the screw from in the inside of the fender well both sides Remove Remove ...

Page 5: ...two screws that hold the lower air dam and lower portion of grille 6 Remove the two center air dam support bracket screws 7 Carefully lift the front of the fender and slide the front plastic away from vehicle both sides 8 Grille can now be removed I N S T A L L A T I O N I N S T R U C T I O N S Figure 4 Figure 5 Figure 6 Remove Remove ...

Page 6: ...irlead A2 support bracket to winch mounting plate A1 Do not tighten completely to allow for adjustment 13 Slide winch mounting plate into place in front of winch and just behind the front tubes Lower fairlead support bracket is not shown in photo 14 Install u bolts B1 and secure with flat washers B3 and lock nuts B2 Helpful Hint for passenger side u bolt installation If working alone take a piece ...

Page 7: ...ting plate ONLY install the lower winch bolts at this time NOTE The short bolts use lower mounting holes and the longer bolts use upper mounting holes 17 Attach the upper fairlead bracket A3 so it overlaps the lower fairlead bracket and install the top winch bolts the longer of the M8 hardware found in your winch kit NOTE You may need to clamp the two brackets together to get the bolts started 18 ...

Page 8: ...e mount using the longer supplied socket head fairlead bolts from this kit B5 Secure with nuts from fairlead kit 26 Complete the front plastic installation securing lower half using hardware previously removed 27 Reinstall air dam 28 Install hook and hook strap 29 Tighten all hardware at this time refer to torque specification chart on page 3 30 Installation is now complete M A I N T E N A N C E C...

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