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101799A0

I N S T A L L A T I O N   I N S T R U C T I O N S

Figure 4

Figure 14

20.  You will now need to cut grille for fairlead bracket opening.  

21.  With assistance, reposition the front plastic back into place. 

22.  Using a white marker, outline where to cut grille for the 

fairlead mounting bracket opening.  

23.  Place front plastic on flat sturdy surface.  Carefully cut 

fairlead bracket opening.  

24.  Return front plastic in place.  Secure the top portion of the 

front plastic only (with hardware previously removed), this 

will allow the bottom portion to stay loose for easier access 

when installing fairlead.  

25.  Attach the fairlead to the mount using the longer supplied 

socket head fairlead bolts from this kit (B5).  Secure with 

nuts from fairlead kit.  

26.  Complete the front plastic installation (securing lower half) 

using hardware previously removed.

27.  Reinstall air dam.

28.  Install hook and hook strap.

29.  Tighten all hardware at this time (

refer to torque specification 

chart on page 3

).

30.  Installation is now complete.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted or 

deformed.

2.   Inspect all nuts and bolts on the winch, winch mount and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

Summary of Contents for 101672

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...edications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 3 Parts List page 3 Installation page 4 8 Maintenance Care page 8 T O O L S R E Q U I R E D Metric wrenches Metric sockets Fine tooth reciprocating saw N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowba...

Page 3: ... N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 48 66 M8 18 25 1 2 74 100 M10 37 50 9 16 106 144 5 8 148 200 3 4 269 364 ID No Item No Description Qty B1 86814 M8 U BOLT 2 B2 22491 ...

Page 4: ...ies Inc 4 101799A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove vehicle hood 2 Remove the two front pins from top of grille 3 Remove the four screws holding top portion of the fenders 4 Remove the screw from in the inside of the fender well both sides Remove Remove ...

Page 5: ...two screws that hold the lower air dam and lower portion of grille 6 Remove the two center air dam support bracket screws 7 Carefully lift the front of the fender and slide the front plastic away from vehicle both sides 8 Grille can now be removed I N S T A L L A T I O N I N S T R U C T I O N S Figure 4 Figure 5 Figure 6 Remove Remove ...

Page 6: ...irlead A2 support bracket to winch mounting plate A1 Do not tighten completely to allow for adjustment 13 Slide winch mounting plate into place in front of winch and just behind the front tubes Lower fairlead support bracket is not shown in photo 14 Install u bolts B1 and secure with flat washers B3 and lock nuts B2 Helpful Hint for passenger side u bolt installation If working alone take a piece ...

Page 7: ...ting plate ONLY install the lower winch bolts at this time NOTE The short bolts use lower mounting holes and the longer bolts use upper mounting holes 17 Attach the upper fairlead bracket A3 so it overlaps the lower fairlead bracket and install the top winch bolts the longer of the M8 hardware found in your winch kit NOTE You may need to clamp the two brackets together to get the bolts started 18 ...

Page 8: ...e mount using the longer supplied socket head fairlead bolts from this kit B5 Secure with nuts from fairlead kit 26 Complete the front plastic installation securing lower half using hardware previously removed 27 Reinstall air dam 28 Install hook and hook strap 29 Tighten all hardware at this time refer to torque specification chart on page 3 30 Installation is now complete M A I N T E N A N C E C...

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