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©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of  Warn Industries Inc.

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107945A0

INSTALLATION INSTRUCTIONS

Front Plow Mount Kit

Part Number: 107914

Application: 2021 Yamaha Wolverine RMAX

G E N E R A L   S A F E T Y   P R E C A U T I O N S

W A R N I N G

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always

 Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area 

to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 remove jewelry and wear eye protection.

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables:

 

Across any sharp edges.

 

Through or near moving parts.

 

Near parts that become hot.

• 

Always

 insulate and protect all exposed wiring and electrical terminals.

• 

Always

 install terminal boots as directed in installation instructions.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation instructions.

• 

Always

 operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

• 

Always

 plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

• 

Never

 operate the vehicle on slopes greater than 10 degrees with the plow installed.

• 

Never

 stand or ride on the plow.

• 

Always

 stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

• 

Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts.

• 

Always

 drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the 

plow impacting a stationary object and cause damage to the vehicle and operator injury or death.

• 

Always

 drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

• 

Always

 be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt 

breaks, so always be sure there are no bystanders when you raise and lower the plow. 

• 

Never

 raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

• 

Always

 replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

Read installation and operating instructions thoroughly.

WARN INDUSTRIES, INC. 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service: 1-800-543-9276

Dealer Locator Service: 1-800-910-1122

International Fax: 1-503-722-3005

Summary of Contents for 107914

Page 1: ...lingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverbatterywhilemakingconnections Neverrouteelectricalcables o Acrossanysharpedges o Throughornearmovingparts o Nearpartsthatbecomehot Alwaysinsulateandprotectallexposedwiringandelectricalterminals Alwaysins...

Page 2: ...allation and operating instructions thoroughly MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and oper...

Page 3: ... use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 M5 4 5 6 M6 7 5 10 M8 18 25 M10 37 50 ITEM PN DESCRIPTION QTY B1 99257 M10 X 30MM HEX BOLT 4 B2 99267 M10 HEX...

Page 4: ...S T R U C T I O N S 1 Remove the two front center allen socket head screws Save hardware for reinstallation 2 From under vehicle remove the four 10mm hex heads screws Save hardware for reinstallation 3 Remove the two lower bumper hex head bolts Save hardware for reinstallation Remove Remove Remove Figure 1 Figure 2 Figure 3 ...

Page 5: ... pull winch rope out and away from vehicle enough to be able to rest winch hook on ground and out of the way 7 Remove fairlead hardware and slide fairlead down to rest on the winch rope hook You will not be reusing fairlead hardware 8 Carefully remove bumper and set aside You can now access the mounting holes for the new plow mount 9 Install the plow mount A1 with four M10x30mm hex bolts B1 and fl...

Page 6: ...and hardware 12 Position termination bracket A3 over fairlead opening aligning holes in bracket with fairlead mounting holes While holding termination bracket in place secure the fairlead and bracket using two M10x25mm socket head bolts B3 13 Install termination strap A4 to termination bracket as shown 14 Install plow flange A2 to plow mount using included retaining pins B4 A4 Figure 7 Figure 8 Fi...

Page 7: ...place all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from ...

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