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©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of  Warn Industries Inc.

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108376A0

INSTALLATION INSTRUCTIONS

Front Plow Mount Kit

Part Number: 108000

Application: 2021 Yamaha Wolverine X2 and X4

G E N E R A L   S A F E T Y   P R E C A U T I O N S

W A R N I N G

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always

 Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area 

to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 remove jewelry and wear eye protection.

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables:

 

Across any sharp edges.

 

Through or near moving parts.

 

Near parts that become hot.

• 

Always

 insulate and protect all exposed wiring and electrical terminals.

• 

Always

 install terminal boots as directed in installation instructions.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation instructions.

• 

Always

 operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

• 

Always

 plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

• 

Never

 operate the vehicle on slopes greater than 10 degrees with the plow installed.

• 

Never

 stand or ride on the plow.

• 

Always

 stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

• 

Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts.

• 

Always

 drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the 

plow impacting a stationary object and cause damage to the vehicle and operator injury or death.

• 

Always

 drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

• 

Always

 be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt 

breaks, so always be sure there are no bystanders when you raise and lower the plow. 

• 

Never

 raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

• 

Always

 replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

Read installation and operating instructions thoroughly.

WARN INDUSTRIES, INC. 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service: 1-800-543-9276

Dealer Locator Service: 1-800-910-1122

International Fax: 1-503-722-3005

Summary of Contents for 108000

Page 1: ...tallingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverbatterywhilemakingconnections Neverrouteelectricalcables o Acrossanysharpedges o Throughornearmovingparts o Nearpartsthatbecomehot Alwaysinsulateandprotectallexposedwiringandelectricalterminals Always...

Page 2: ...able Read installation and operating instructions thoroughly MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read install...

Page 3: ...ct unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 M5 4 5 6 M6 7 5 10 M8 18 25 M10 37 50 ITEM PN DESCRIPTION QTY B1 13454 M8 X 30MM FLANGE HEAD BOLT 4 B2 92600 M8 LOCK WASHER 4 B3 35136 PLOW PIN W SAFETY BAIL 2 B E F O R E Y O U ...

Page 4: ... for reinstallation NOTE If vehicle is equipped with a winch remove now Disconnect the power leads from the battery Disconnect the yellow and blue cables from the winch Remove the four bolts securing the winch to the mount Slide the winch out through the side of the bumper 2 Remove the three lower hex heads screws Save hardware for reinstallation 3 Remove the upper hex head bolt from each side of ...

Page 5: ...unting point of the front bumper separating it from the frame just enough to slide the plow mount in from the side 5 From the side of the vehicle a Slide the plow mount in place between the bumper and frame Do not mount to vehicle at this time b Slide the winch in place on top of the plow mount Do not mount to vehicle at this time Bumper Figure 4 Figure 5 Figure 6 Frame Plow Mount ...

Page 6: ...r and lower bumper mounting hardware see previous steps 2 and 3 TIP At this time it may be helpful to use a small Phillips screw driver to aid in aligning the components before installing the bolts 9 From under the bumper install four M8 bolts B1 and washers B2 to secure the plow mount fairlead bracket and winch to the vehicle Torque bolts to specifications on page 3 NOTE You will use the supplied...

Page 7: ...is that may inhibit the part from moving freely See Warn Plow Operators Guide for more information 10 Reinstall the lower plastic skid plate and hardware to vehicle and bumper review previous step 1 11 Remove the rubber band from winch rope loop and attach the winch hook to the rope loop If you did not have a previously installed winch you may now complete the winch wiring portion of your winch in...

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