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©2021 Warn Industries, Inc.WARN® and the WARN logo are trademarks of  Warn Industries Inc.

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108376A0

I N S T A L L A T I O N   I N S T R U C T I O N S

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY 

PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

•  Inspect all metal parts on the plow, plow mount, and related hardware prior to each use.  Replace all parts that appear 

rusted or deformed.

•  Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten all nuts and bolts 

that appear to be loose.  Stripped, fractured, or bent bolts or nuts must be replaced.

•  Check all cables prior to use.  Replace cables that are worn or frayed.
•  Check all moving and rotating parts.  Remove debris that may inhibit the part from moving freely.
•  See Warn Plow Operators Guide for more information.

10.  Reinstall the lower plastic skid plate and hardware to 

vehicle and bumper (

review previous step 1

).

11.  Remove the rubber band from winch rope loop and 

attach the winch hook to the rope loop. 

 

If you did not have a previously installed winch, you 

may now complete the winch wiring portion of your 

winch installation by following your winch installation 

instructions.

 

If you had a previously installed winch, reconnect the 

yellow and blue cables to the winch and the power leads 

to the battery. 

12.  Install termination strap (A3) to termination bracket to 

front of bumper.

13.  Install plow flange (A2) to plow mount using included 

retaining pins (B3).  Refer to exploded view on page 3.

14.  Turn winch clutch to engage and spool in winch rope 

until hook sits snug at mouth of fairlead.

15.  Complete your plow installation per your plow system 

installation instructions.

16.  Tighten ALL hardware per torque specifications on 

page 3.

Figure 10

Figure 11

Summary of Contents for 108000

Page 1: ...tallingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverbatterywhilemakingconnections Neverrouteelectricalcables o Acrossanysharpedges o Throughornearmovingparts o Nearpartsthatbecomehot Alwaysinsulateandprotectallexposedwiringandelectricalterminals Always...

Page 2: ...able Read installation and operating instructions thoroughly MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read install...

Page 3: ...ct unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 M5 4 5 6 M6 7 5 10 M8 18 25 M10 37 50 ITEM PN DESCRIPTION QTY B1 13454 M8 X 30MM FLANGE HEAD BOLT 4 B2 92600 M8 LOCK WASHER 4 B3 35136 PLOW PIN W SAFETY BAIL 2 B E F O R E Y O U ...

Page 4: ... for reinstallation NOTE If vehicle is equipped with a winch remove now Disconnect the power leads from the battery Disconnect the yellow and blue cables from the winch Remove the four bolts securing the winch to the mount Slide the winch out through the side of the bumper 2 Remove the three lower hex heads screws Save hardware for reinstallation 3 Remove the upper hex head bolt from each side of ...

Page 5: ...unting point of the front bumper separating it from the frame just enough to slide the plow mount in from the side 5 From the side of the vehicle a Slide the plow mount in place between the bumper and frame Do not mount to vehicle at this time b Slide the winch in place on top of the plow mount Do not mount to vehicle at this time Bumper Figure 4 Figure 5 Figure 6 Frame Plow Mount ...

Page 6: ...r and lower bumper mounting hardware see previous steps 2 and 3 TIP At this time it may be helpful to use a small Phillips screw driver to aid in aligning the components before installing the bolts 9 From under the bumper install four M8 bolts B1 and washers B2 to secure the plow mount fairlead bracket and winch to the vehicle Torque bolts to specifications on page 3 NOTE You will use the supplied...

Page 7: ...is that may inhibit the part from moving freely See Warn Plow Operators Guide for more information 10 Reinstall the lower plastic skid plate and hardware to vehicle and bumper review previous step 1 11 Remove the rubber band from winch rope loop and attach the winch hook to the rope loop If you did not have a previously installed winch you may now complete the winch wiring portion of your winch in...

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