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WARN 2.5ci Winch Installation and Specification Guide  |

MOVING PART HAZARDS
To prevent serious injury and

property damage:

• Do not operate or install winch

without reading and under-
standing these instructions
and the Basic Guide to Winch-
ing Techniques.

• Keep hands clear of wire

rope, hook and fairlead open-
ing during operation and
when spooling.

• Use supplied hook strap

for spooling wire rope.

• Stand clear of wire rope and

load during operation.

• Keep others away.
• Inspect winch installation and

wire rope condition before
operating winch.

• Do not use as a hoist.
• Do not use to move persons.
• Do not exceed winch’s rated

capacity.

• Never touch wire rope or

hook while in tension.

• Be certain the anchor you

select will withstand load.

• Never wrap wire rope back

onto itself. Use a choker chain
or tree trunk protector on the
anchor.

• Prior to initiating winching

operation be sure any ele-
ment which can interfere with
safe winching is removed.

• Do not disengage clutch if

winch is under load or wire
rope is in tension.

GENERAL SAFETY PRECAUTIONS

TO AVOID INJURY AND PROPERTY
DAMAGE:
• Do not use winch to secure a

load during transport.

• Do not submerge

in water.

• Do not use to tow other

vehicles.

• Wear heavy leather gloves

when handling the wire rope.

• Never winch with less than 5

wraps of wire rope around the
drum.

• Caution should be used if the

vehicle is tied down during a
winching operation.  This may
lead to damage to the frame.

• Before winching, inspect re-

mote control lead for damage.

WARNING!

WARNING!

CAUTION!

As you read these instructions, you will see 

WARNINGS 

and

 CAUTIONS.

 Each

message has a specific purpose. 

WARNINGS

 and 

CAUTIONS

 identify the hazard,

indicate how to avoid the hazard, and advise of the probable consequence of not
avoiding the hazard. PLEASE WORK SAFELY!

WARNINGS

 are safety messages that indicate a potentially hazardous situation,

which, if not avoided can result in serious injury or death.

CAUTIONS

 are safety messages that indicate a potentially hazardous situation, which,

if not avoided, may result in minor or moderate injury. A 

CAUTION

 may also be used to

alert against unsafe practice.

• Take your time.  Sloppy rig-

ging causes accidents.

• The wire rope must always

spool onto the drum as indi-
cated by the drum rotation
label on the winch.

BATTERY HAZARDS
• Batteries contain gasses

which are flammable.

• Wear eye protection.
• Remove all metal jewelery.
• Do not lean over battery while

making connections.

• Failure to take proper precau-

tion may result in fire or seri-
ous injury.

1

Summary of Contents for 2.5ci

Page 1: ...STRIES INC 12900 CAPPS ROAD CLACKAMAS OREGON 97015 503 722 1200 CUSTOMER SERVICE LINE 1 800 543 WARN FAX 503 722 3000 WARN INDUSTRIES INC Installation and Specification Guide for the English 1 Français 10 Español 19 PN 64258 A1 ...

Page 2: ...n water Do not use to tow other vehicles Wear heavy leather gloves when handling the wire rope Never winch with less than 5 wraps of wire rope around the drum Caution should be used if the vehicle is tied down during a winching operation This may lead to damage to the frame Before winching inspect re mote control lead for damage WARNING WARNING CAUTION As you read these instructions you will see W...

Page 3: ...d Motor Current lbs kgs ft min m min Amps 0 24 7 3 18 500 227 19 5 8 51 1000 455 15 4 6 88 1500 680 11 3 3 125 2000 907 9 2 7 165 2500 1134 7 2 1 204 Above performance specs are based on first layer of drum Pulling power Wire rope layer lbs kgs 1st is closest to drum 2500 1134 1st 2200 998 2nd 1930 875 3rd 1700 771 4th 2 WARN 2 5ci Winch Installation and Specification Guide Step One Safety First W...

Page 4: ...ll the wiring to the contactor before attaching it to the ATV DO NOT mount the contactor at this time Figure 5 Contactor for the WARN ATV winch Figure 4 Orientation of winch to mounting plate 4 WARN 2 5ci Winch Installation and Specification Guide Step Four Handlebar Switch Installation WARNING TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTRICAL FIRE Do not route electrical cables across sharp edge...

Page 5: ...kwasher 10 24 hex nut hex head capscrew Keyway must point down 1 4in 6 4 mm diameter 2 places 7 8in 44 5mm 7 8in 22 2mm diameter 1 3 4in 44 5mm Not to scale Do not use as a template 6 WARN 2 5ci Winch Installation and Specification Guide Step Six Wiring Installation CAUTION Place the supplied terminal boots on wires before securing to the contactor All wires must be attached to the contactor befor...

Page 6: ...ons It has illustrations and detailed information on the installation and safe and proper operation of your winch it also includes a replacement parts list and assembly diagrams If you are unable to resolve the problem then go to step 2 8 IN OUT WARN 2 5ci Winch Installation and Specification Guide 3 Call an Authorized WARN Service center from the list provided on the back of the warranty sheet in...

Page 7: ... transport Ne le submergez pas dans l eau Ne vous en servez pas pour remorquer d autres véhicules Portez des gants de cuir résistants lorsque vous manipulez le câble d acier N utilisez jamais le treuil avec moins de 5 spires de câble enroulées autour du tambour Faites attention si le véhicule est attaché durant le treuillage Cela pourrait endommager son cadre Avant le treuillage examinez la téléco...

Page 8: ... Intensité lb kg pi min m min A 0 24 7 3 18 500 227 19 5 8 51 1000 455 15 4 6 88 1500 680 11 3 3 125 2000 907 9 2 7 165 2500 1134 7 2 1 204 Les performances ci dessus sont basées sur la première couche de tambour Puissance Couche de traction du câble lb kg La 1ère couche la plus proche du tambour 2500 1134 1ère 2200 998 2ème 1930 875 3ème 1700 771 4ème 11 Guide d installation et de spécification d...

Page 9: ... tous les fils au contacteur avant d installer celui ci sur le VTT N installez PAS le contacteur pour le moment Figure 5 contacteur pour le treuil de VTT WARN Figure 4 orientation du treuil par rapport à la plaque de montage 13 Guide d installation et de spécification du treuil WARN 2 5ci Quatrième Etape Installation de l interrupteur Sur le Guidon AVERTISSEMENT POUR ÉVITER LES RISQUES DE BLESSURE...

Page 10: ... 24 et rondelle de blocage Écrou hex et vis à tête hexagonale 10 24 La rainure de clavette doit être en bas 6 4 mm 1 4 po de diamètre 2 emplacements 44 5 mm 7 8 po 22 2 mm 7 8 po de diamètre 44 5 mm 1 3 4 po N est pas à l échelle Ne l utilisez pas comme gabarit 15 Guide d installation et de spécification du treuil WARN 2 5ci Sixième Etape Installation du Câblage ATTENTION Placez les capuchons four...

Page 11: ...ations détaillées sur l installation du treuil et la manière de le faire fonctionner correctement et en toute sécurité Vous y trouverez également une liste des pièces de rechange et des schémas d assemblage Si vous ne parvenez pas à résoudre le problème passez à l étape 2 17 DÉROULEMENT ENROULEMENT Guide d installation et de spécification du treuil WARN 2 5ci 3 Appelez un des centres de service au...

Page 12: ...ortar otros vehículos Lleve puestos siempre guantes gruesos de cuero para manejar el cable No accione el cabrestante si no hay al menos 5 vueltas de cable alrededor del tambor Deberá tenerse precaución si el vehículo está amarrado durante el uso del cabrestante Esto podría ocasionar daños a la estructura Antes de accionar el cabrestante compruebe que el cable del control remoto no presente daños A...

Page 13: ... del motor libras kg pies min m min Amperios 0 24 7 3 18 500 227 19 5 8 51 1000 455 15 4 6 88 1500 680 11 3 3 125 2000 907 9 2 7 165 2500 1134 7 2 1 204 Las especificaciones por encima del rendimiento se basan en la primera capa del tambor Capacidad Capa de tracción del cable La 1ª es la más próxima libras kg al tambor 2500 1134 1ª 2200 998 2ª 1930 875 3ª 1700 771 4ª Guía de instalación y especifi...

Page 14: ...cuatro ya que resultará más fácil acoplar todo el cableado al contactor antes de acoplarlo al todoterreno NO MONTE el contactor todavía Figura 5 Contactor para el cabrestante de vehículos todoterreno de WARN Figura 4 Orientación del cabrestante a la placa de montaje 22 Guía de instalación y especificaciones del Cabrestante WARN 2 5ci Paso Cuatro Instalación del Interruptor en el Manillar ADVERTENC...

Page 15: ...la de seguridad Tuerca hexagonal 10 24 y perno de sombrerete de cabeza hexagonal La abertura deberá apuntar hacia abajo de pulgada 6 4 mm de diámetro 2 lugares 7 8 de pulgada 44 5 mm 7 8 de pulgada 22 2 mm de diámetro 1 3 4 pulgadas 44 5 mm No está hecho a escala No debe utilizarse como plantilla 24 Guía de instalación y especificaciones del Cabrestante WARN 2 5ci Paso Seis Instalación del Cablead...

Page 16: ...ra poder solucionar el problema 1 Consulte la guía y las instrucciones de instalación del usuario Viene con ilustraciones e información detalladas sobre la instalación y el funcionamiento apropiado y seguro del cabrestante También incluye una lista de piezas de repuesto y diagramas de ensamblaje Si todavía no ha podido resolver el problema vaya al paso 2 26 SALIDA ENTRADA Guía de instalación y esp...

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