WARN INDUSTRIES
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c. Place the four remaining cable boots over the four
electrical cables. Connect the blue, yellow, red,
and black electrical cables to the corresponding
contactor terminals, figure 35. Torque the terminal
nuts on the contactor to 4.5 N-m (40 in-lb). Do not
over tighten. Place the rubber boots into position
over the terminals. Connect the green and black
switch leads to the contactor at this time.
d. Route battery electrical cables (red and black) under
the frame tube from the contactor to the battery,
figure 36. Attach the black wire to the negative
terminal on the battery. Attach the red wire to the
positive battery terminal. Reposition the protective
boot over the positive battery terminal.
e. Rotate the contactor on the frame tube so that it will
not contact the battery cover panel when installed.
Tighten the nuts on the u-bolts to a recommended
torque of 4.5 N-m (40 in-lb). Do not over tighten.
f. Start at the contactor and use the cable ties
supplied in the mounting kit to secure all electrical
cables to the ATV frame. Secure any excess wire
along the main wire harness at the front of the
ATV, figure 37. Avoid all moving and potentially hot
components of the ATV when routing the electrical
cables. Avoid areas where the wiring could be
pinched when components are reinstalled (such as
the seat or side panels).
g. Reinstall the side panels that were removed in
Section 5, Step 2f. Use the original hardware to
reattach the side panel.
h. Reinstall the rear panel and seat.
WARNING
Avoid all moving and potentially hot components
of ATV when routing electrical cables. Avoid
areas where the wiring could be pinched when
components are reinstalled. Failure to do so can
result in product failure which can lead to vehicle
damage and operator injury or death.
Figure 35 Electrical Cable Connections - Contactor
Figure 36 Electrical Connection - Battery Connection
Red Battery Cable
Black Battery Cable
Blue Winch Cable
Yellow Winch Cable
Please refer to figure 25 for the wiring schematic
Notice
Red Battery Cable
Black Battery Cable
Contactor U-bolts
Main Wire Harness
Figure 37 Main Wire Harness - Right Front Wheel Opening
