Warn 84705 Installation Instructions Manual Download | Manualshive

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WARN INDUSTRIES

PAGE 3

84856A0

II. Tools Required

• Ratchet
• Sockets:

10mm, 12mm, 7/16”, 1/2”, 9/16”

• Wrenches: 1/2”, 9/16”

•

Drill

•

1/4” drill bit

I. Parts List

Ref Description

Qty

A1

Mounting Plate

1

B1

1/4-20 x 1” x 1 1/2” U-bolt

2

B2

1/4” flat washer

4

B3

1/4-20 lock nut

4

B4

8mm-1.25 x 25mm bolt

2

B5

Spacer

2

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Summary of Contents for 84705

Page 1: ...ly per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WAR...

Page 2: ...operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Notic...

Page 3: ...red Ratchet Sockets 10mm 12mm 7 16 1 2 9 16 Wrenches 1 2 9 16 Drill 1 4 drill bit I Parts List Ref Description Qty A1 Mounting Plate 1 B1 1 4 20 x 1 x 1 1 2 U bolt 2 B2 1 4 flat washer 4 B3 1 4 20 loc...

Page 4: ...f the front plastic fascia figure 2 Use a large screw driver to carefully remove the center rivet After removing the center rivet remove the rivet housing Save the fasteners as they will be used to re...

Page 5: ...ic headlight assembly figure 4 Save the fasteners as they will be used to reinstall the front bumper 5 Remove the two top 8mm bumper bolts that attach the front bumper to the front rack figure 5 Save...

Page 6: ...d lock washers provided with the winch as shown in figure 8 Tighten the two 3 8 dia bolts to a recommended torque of 34 N m 25 ft lb Note At this point in the installation refer to the Mo tor Rotation...

Page 7: ...acket tab figure 11 Do not tighten at this time 13 Reinstall the two 6mm bolts that were removed in step 4 Reinstall the four rivet fasteners that were removed in step 2 Reinstall the two 6mm bolts th...

Page 8: ...e winch cable through the roller fairlead Attach the clevis hook supplied with the winch to the end cable loop as shown in figure 12 This is done by placing the winch wire loop between clevis pin tabs...

Page 9: ...and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire the winch to the ATV Notice Figure 15 Universal Wiring Installation diagram Blue 6 ga R...

Page 10: ...to remove the wire harness bracket d Relocate the wire harness that was removed along the rear rack tube figure 18 Use a zip tie to secure the wire harness It should be noted that the following instru...

Page 11: ...2 Handlebar Switch Installation Step Four in the Installation and Specification Guide a Before installing the winch switch route the red wire towards the switch case Secure with electrical tape a dis...

Page 12: ...ire only has power when the key switch is on Trim the red switch wire excess approximately 20cm 8 in Retape with electrical tape d Remove the left and right side panels by removing the fasteners holdi...

Page 13: ...e 15 figure 19 figure 20 and figure 26 Route the winch wires yellow and blue from the contactor to the front of the ATV figure 28 The routing should follow along the right side frame tube to the front...

Page 14: ...ery electrical cables red and black from the contactor to the battery along the outside of the ATV frame as seen in figure 26 There is a hole in the battery compartment that the electrical cables can...

Page 15: ...nstall the seat VI Maintenance Care Inspect all metal parts on the winch winch mount and related hardware Replace all that appears rusted cracked or deformed prior to use Inspect all nuts and bolts on...

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