WARN INDUSTRIES
PAGE 7
84856A0
10. Place the winch, mounting plate and roller fairlead
assembly into position on the front bumper, figure
10. Install two 1/4-20 x 1” x 1 1/2” U-bolts (B1),
four 1/4” flat washers (B2) and four 1/4-20 lock
nuts (B3) that were supplied in the mounting kit,
figure 10. Do not tighten fasteners at this time.
11. Place the front bumper with attached winch
assembly back onto the vehicle frame. Reinstall
the two top and two bottom bumper bolts that
were removed in steps 5 & 6. Do not tighten at
this time.
12. Install the supplied 8mm-1.25 x 25mm bolts (B4)
into the middle bumper mounting location, place
the supplied spacer (B5) into postion between the
ATV frame and the winch mounting bracket tab
figure 11. Do not tighten at this time.
13. Reinstall the two 6mm bolts that were removed in
step 4. Reinstall the four rivet fasteners that were
removed in step 2. Reinstall the two 6mm bolts
that were removed in step 3. Do not tighten at
this time.
14. Reinstall the front plastic skid plate that was
removed in step 1, four side 8mm bolts and four
bottom 6mm bolts. Do not tighten at this time.
15. Tighten all fasteners to a recommended torque of:
6mm bolts - 12 N-m (9 ft-lb)
8mm bolts - 37 N-m (27 ft-lb)
1/4” U-bolts - 10 N-m (7 ft-lb)
Figure 12 Completed Winch Installation on the Rubicon
Clevis Hook
8mm Bolts
37 N-m (27 ft-lb)
8mm Bolts
37 N-m (27 ft-lb)
8mm Bolts
37 N-m (27 ft-lb)
8mm Bolts
37 N-m (27 ft-lb)
6mm Bolts
12 N-m (9 ft-lb)
Figure 11 Bolt and Spacer Installation
B4 (both sides)
B5 (both sides)
Figure 10 Place Winch, Mounting Plate and Roller Fairlead
Assembly onto Front Bumper
B1, B2 & B3
(both sides)
