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©2020  Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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107333A0

I N S T A L L A T I O N   I N S T R U C T I O N S

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY 

PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted 

or deformed.

2.   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

16.  Install a terminal boot to the end of the blue and yellow 

cables and fasten to the corresponding terminals on 

the contactor with lock washer and nut.  Torque to 

recommended value and seat boots over terminals.  

17.  Follow winch installation instructions (provided with 

winch) for complete wiring instructions.

18.  Torque ALL hardware to specifications provided.

Contactor

Figure 10

Summary of Contents for 93790

Page 1: ...icalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationand...

Page 2: ...observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16...

Page 3: ...cified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 1...

Page 4: ...ofWarn Industries Inc 4 107333A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove front brush guard by first removing the three mounting bolts and one hex socket bolt each side 2 Remove brush...

Page 5: ...age clutch feed winch rope through brush guard s fairlead opening the fairlead adapter bracket if needed see NOTE and fairlead NOTE The fairlead adapter bracket will be used only with 2500 and 3500 wi...

Page 6: ...ocation to mount the winch contactor Be sure the blue and yellow ends are able to reach contactor easily 13 Mount contactor per winch installation instructions 14 Route blue and yellow winch power cab...

Page 7: ...nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables...

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