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©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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987960A0

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS 

PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general 

information worthy of special attention.

Impact and Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH

• Always use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical wires, and other objects are not 

punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and 

relocate any objects that may be damaged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal 

injury.  

• Always wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.  Flying chips can cause eye injury.
• Always use extreme caution when cutting and trimming during fitting.
• Always remove jewelry and wear eye protection.
• Never lean over battery while making connections.
• Never route electrical cables:

• Across any sharp edges.
• Through or near moving parts.
• Near parts that become hot.

• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always use appropriate and adequate care in lifting components into place.
• Always insure components will remain secure during installation and operation.
• Always tighten all nuts and bolts securely, per the installation and operation.
• Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
• Never ever operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

INSTALLATION INSTRUCTIONS

ZEON MULTI-MOUNT SYNTHETIC WINCH KIT

Summary of Contents for ZEON

Page 1: ...d Note to emphasize general information worthy of special attention Impact and Moving Parts Entanglement Hazard FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH Always use ex...

Page 2: ...ructions Fastener Size Torque lb ft n m 1 4 8 lb ft 10 8 N m 5 16 17 lb ft 23 0 N m 3 8 30 lb ft 40 7 N m 7 16 50 lb ft 67 8 N m 1 2 75 lb ft 101 7 N m T O R Q U E S P E C I F I C A T I O N S N O T I...

Page 3: ...f vehicle longer quick connect cables are available from Warn dealers For 20 foot kit order part number 32963 For 24 foot kit order part number 32966 Choose a location on the bumper or grille to mount...

Page 4: ...cle and wired to the battery makes an ideal point to connect booster cables A heavy duty 16 foot set of boosters made for this purpose is available from Warn dealers under part number 26771 CARELESS I...

Page 5: ...es et le terme Remarque pour souligner des informations g n rales qui m ritent une attention particuli re Danger d impact et de happement par des pi ces mobiles LE NON RESPECT DES CONSIGNES PEUT ENTRA...

Page 6: ...le des fixations Couple de serrage n m 1 4 10 8 N m 5 16 23 0 N m 3 8 40 7 N m 7 16 67 8 N m 1 2 101 7 N m C O U P L E S D E S E R R A G E A V I S Dommage l quipement ToujoursconsulterleGuided install...

Page 7: ...t des c bles de connexion rapide plus longs Pour le kit de 6 m tres commandez la pi ce n 32963 Pour le kit de 7 3 m tres commandez la pi ce n 32966 Choisissez un endroit sur le pare chocs ou la grille...

Page 8: ...atterie est l endroit id al pour brancher les c bles de d marrage Les concessionnaires Warn vendent un jeu de c bles robustes de 4 9 m tres de longueur sous le num ro 26771 TOUTE INSTALLATION OU UTILI...

Page 9: ...l atenci n Peligro de impacto y de enredo en las piezas m viles SI NO CUMPLE ESTAS INSTRUCCIONES PODR AN PRODUCIRSE LESIONES GRAVES O INCLUSO LA MUERTE Proceda siempre con extremo cuidado si utiliza e...

Page 10: ...ifique otra cosa Tama o del asegurador Par de torsi n N m 1 4 10 8 N m 5 16 23 0 N m 3 8 40 7 N m 7 16 67 8 N m 1 2 101 7 N m E S P E C I F I C A C I O N E S D E P A R A V I S O Da os al equipo Consul...

Page 11: ...cables de conexi n r pida m s largos Para el juego de 6 1 metros 20 pies solicite el n mero de referencia 32963 Para el juego de 7 3 metros 24 pies solicite el n mero de referencia 32966 Elija un luga...

Page 12: ...ace que sea perfecto para conectar cables de arranque Los distribuidores de Warn tienen a su disposici n un conjunto de cables de arranque de 4 9 m aprox 16 pies con el n mero de referencia 26771 UNA...

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