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Warner Electric • 800-825-9050

P-273-4-WE • 819-0528

The 2030 and 3040 UniModules are designed to 
mount using a base mounting kit. This allows the 
modules to be mounted as a separate drive unit 
driven from the prime mover by V-belts, chain 
and sprockets, couplings, timing belts and other 
standard power transmission components.

(For UniModule sizes 210 and 215 please refer to 
Warner Electric manual P-273-1)

For These UM Combinations  

Use These  

 

 

 

Installation Steps:

  

 

                                                       

            

Install your specific UniModule combination 
according to the installation steps specified in the 
table. Use only those steps indicated for each 
combination.

 
 

  

 
 

UniModule Clutch/Brake between 
C-Face Motor and Reducer - 1020
UniModule Clutch between 
Motor and Reducer - 1040

UniModule Clutch/Brake - 2030

UniModule Clutch - 3040

Motor Mount Module Clutch/Brake
on a C-Face Motor - 1020-M 
Motor Mount UniModule Clutch 
on a C-Face Motor - 1040-M

Base Mounted 
UniModule Clutch/Brake - 2030-B
UniModule Clutch - 3040-B

Contents

Mounting to a C-Face Motor   . . . . . . . . . 3
Mounting to a Reducer . . . . . . . . . . . . . . 4
Installing the Base Mount  . . . . . . . . . . . . 4
Installing the Motor Mount Bracket . . . . . 5
Mounting to Other Power
Transmission Components . . . . . . . . . . . 5
Electrical Connections   . . . . . . . . . . . . . . 6
Troubleshooting-Electrical   . . . . . . . . . . . 6
Troubleshooting-Mechanical . . . . . . . . . . 6
Enclosed UniModule Option  . . . . . . . . . . 8
Warranty . . . . . . . . . . . . . . . . . . . . . . . .BC

Failure to follow these  

instructions may result in product damage, 
equipment damage, and serious or fatal injury 
to personnel. 

The equipment covered by  

this installation manual must be installed in 
accordance with these instructions. Failure  to 
do so may  damage the equipment and void 
the warranty. 

Warner Electric UniModules are designed to 
National Electrical Manufacturers Association 
(NEMA) standards. They can be mounted to 
common NEMA C-Face motors and reducers 
as well as common power transmission drive 
components.

The 1020 and 1040 UniModules are designed to 
mount to the face of a C-Face motor as noted in 
Table 1.

Corresponding

NEMA Frame Sizes

  

 

 

  C-Face

 UM 

Old 

New 

Shaft 

Pilot

 Size 

NEMA  NEMA 

Dia. 

Dia.

 

50 

56 C 

48 Y 

5/8” 

4-1/2”

 

100 

56 C 

48 Y 

5/8” 

4-1/2”

 

180 

182 C 

143 TC 

7/8” 

4-1/2”

 

 

184 C 

145 TC

Table 1

 

Mounting to a Motor
Mounting to a Reducer
Electrical Connections

Mounting to other 
Power Transmission 
Components
Electrical Connections 

Mounting to a Motor
Installing the Motor 
Mount Bracket
Mounting to other 
Power Transmission 
Components
Electrical Connections

Installing the Base Mount
Mounting to other 
Power Transmission 
Components
Electrical Connections
 

Summary of Contents for UM-50

Page 1: ...Gen 2 Clutch Brake UniModule UM 50 UM 100 UM 180 Service Installation Instructions P 273 4 WE 819 0528 Vented Enclosed Version Optional...

Page 2: ...ransmission Components 5 Electrical Connections 6 Troubleshooting Electrical 6 Troubleshooting Mechanical 6 Enclosed UniModule Option 8 Warranty BC Failure to follow these instructions may result in p...

Page 3: ...motor with the four 4 long mounting tie bolts provided Tighten the four 4 bolts alternately to ensure even alignment of the module Tighten them to 30 35 foot pounds Do not tighten the two 2 clutch rot...

Page 4: ...the reducer flange The four 4 bolts that are required 3 8 16UNC2A are typically provided with the reducer Tighten to 18 22 foot pounds of torque Installing the Base Mount Model 2030 and 3040 UniModul...

Page 5: ...s Couplings pulleys sprockets or similar power transmission components can be mounted to the input and output shafts of a UniModule When mounting a pulley or sprocket ensure that the key is fully enga...

Page 6: ...the lead wires for breaks or cuts If the wires are intact the problem may be with the power supply or the switch Using a voltmeter check to see that proper DC voltage is leaving the power supply and t...

Page 7: ...on the back of the armature pushing it toward its mating friction surface 2 Rotate the output of the unit The rotor and window should stay in place when you do this Only the armatures will move 3 Alt...

Page 8: ...n be oriented as necessary to keep contaminants from entering the open housing vents If an Enclosed UniModule is required an optional Cover Kit Warner Electric part number 5370 101 076 can be purchase...

Page 9: ...dimensional drawings weights inertias and a complete offering of our products including clutches brakes and clutch brake controls and service parts In addition Warner Electric module products control...

Page 10: ...nty lasts so the above limitation may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warne...

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