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Warner Electric • 800-825-9050

P-273-4-WE • 819-0528 

  

3

Mounting to a C-Face Motor

1. A hardened key is provided with the mounting 

hardware for UniModules. Insert this key onto the 
motor shaft. It is recommended to stake the end 
of the motor shaft keyway to keep the key from 
moving out during operation.

2. Align the keyway in the bore of the UniModule  

to the key in the motor shaft and slide the unit 
onto the motor shaft. The normal alignment of  
the module to the motor will be with the wire  
exit/conduit box in the upright (12 o’clock) 
position as shown in Figure 1.

Do not hammer or force the 

module into position. To do so may damage 
bearings or cause the friction faces to shift out of 
alignment.

Figure 1

If anti-fretting lubricant is used on 

the motor shaft for future ease of removal, ensure 
that any excess is wiped off before unit assembly 
to avoid lubricant contaminating the clutch or 
brake friction faces.

3. Secure the UniModule to the motor with the four 

(4) long mounting tie-bolts provided. Tighten the 
four (4) bolts alternately to ensure even alignment 
of the module. Tighten them to 30-35 foot 
pounds.

Do not tighten the two (2) clutch 

rotor set screws to the shaft before tightening 
the four (4) module tie-bolts. This could cause 
a preload on the pilot bearing resulting in 
premature bearing failure.

4.  Next secure the clutch rotor and fan assembly to 

the motor shaft by tightening the two (2) setscrew 
as follows:

a.  There are two (2) access slots on either side 

of the UniModule. A long Allen wrench can be 
used to tighten the two setscrews (90° apart) 
which secure the clutch rotor and fan assembly 
to the motor shaft.

b. Alternately align each setscrew with one of the 

access slots by rotating the clutch rotor and 
fan assembly through one of the side vents 
with a small screw driver taking care not to 
damage the fan. (Figure 2a)

Figure 2a

c.  Using a torque wrench and long Allen socket, 

tighten the two (2) setscrews to: (Figure 2b)
•  Size 50: 80-85 inch pounds 
     (Requires 5/32 inch Allen wrench)
•  Size 100 or 180: 40-45 inch pounds 
     (Requires 1/8 inch Allen wrench)

Side Vent

Access Slots

Set Screws

Summary of Contents for UM-50

Page 1: ...Gen 2 Clutch Brake UniModule UM 50 UM 100 UM 180 Service Installation Instructions P 273 4 WE 819 0528 Vented Enclosed Version Optional...

Page 2: ...ransmission Components 5 Electrical Connections 6 Troubleshooting Electrical 6 Troubleshooting Mechanical 6 Enclosed UniModule Option 8 Warranty BC Failure to follow these instructions may result in p...

Page 3: ...motor with the four 4 long mounting tie bolts provided Tighten the four 4 bolts alternately to ensure even alignment of the module Tighten them to 30 35 foot pounds Do not tighten the two 2 clutch rot...

Page 4: ...the reducer flange The four 4 bolts that are required 3 8 16UNC2A are typically provided with the reducer Tighten to 18 22 foot pounds of torque Installing the Base Mount Model 2030 and 3040 UniModul...

Page 5: ...s Couplings pulleys sprockets or similar power transmission components can be mounted to the input and output shafts of a UniModule When mounting a pulley or sprocket ensure that the key is fully enga...

Page 6: ...the lead wires for breaks or cuts If the wires are intact the problem may be with the power supply or the switch Using a voltmeter check to see that proper DC voltage is leaving the power supply and t...

Page 7: ...on the back of the armature pushing it toward its mating friction surface 2 Rotate the output of the unit The rotor and window should stay in place when you do this Only the armatures will move 3 Alt...

Page 8: ...n be oriented as necessary to keep contaminants from entering the open housing vents If an Enclosed UniModule is required an optional Cover Kit Warner Electric part number 5370 101 076 can be purchase...

Page 9: ...dimensional drawings weights inertias and a complete offering of our products including clutches brakes and clutch brake controls and service parts In addition Warner Electric module products control...

Page 10: ...nty lasts so the above limitation may not apply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warne...

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