background image

 

 

Lifting  arc:  take  the  electrode  to  scrape  the  workpiece  for  striking  arc.  But  it  may  cause  the  arc 

scratch, so must to lift arc in the groove.   

 

§

4.3.2 Manipulation of electrode 

In MMA welding, there are three motions to being matched in the end of electrode: the electrode moving 

to  the  molten  pool  along  axes;  the  electrode  swing  right  and  left;  the  electrode  moving  along  welding 

way. 

The operator can choose the manipulation of electrode based on welding joint sharp, welding position, 

electrode spec, welding current and operation skill, etc. 

The details please refer to <Welding Dictionary> P69, Volume 1 of Edition 2. 

 

§

4.4 Welding parameters 

§

4.4.1 Joint form in MMA 

In MMA welding, the common basic joint form: butt joint, lap joint, corner joint & T joint.   

 

 

§

4.4.2 Electrode selection 

The  electrode  diameter  selection  is  based  on  the  workpiece  thickness,  welding  position,  joint  form, 

welding layer, etc. Please refer to the following table. 

The welding current reference for different electrode diameter 

Electrode diameter/mm 

1.6 

2.0 

2.5 

3.2 

Welding current / A 

25 - 40 

40 - 60 

50 - 80 

100 - 130 

The relation between the welding current (I)

’ factor (K) & electrode diameter (d)(I=K

×

d: Carbon electrode) 

Electrode diameter / mm 

1.6 

– 2.5 

3.2 

Factor / K 

20 - 25 

25 

– 30 

30 - 40 

Notice: the above parameters originate from <welding dictionary> P66 

– P67 

Volume 1 of Edition2 

Electrode should be drying according to user manual before using. For reducing the hydrogen of the 

molten pool and welding seam, and avoiding the blowhole and cold crack. 

Summary of Contents for INARC 200 IDS

Page 1: ...ARC WELDING MACHINE OPERATION MANUAL INARC 200 IDS M s WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL BORIVALI E MUMBAI 400 066 TEL 022 28542272 73 74 EMAIL sales warpp co in Website...

Page 2: ...OLARITY CONNECTION WAY 3 3 1 MMA 3 3 2 TIG 4 OPERATION CONTROLAND CONNECTORS 4 1 LAYOUT FOR FRONT REAR PANEL 4 2 WELDING CURRENT ADJUSTMENT 4 3 WELDING OPERATION 4 3 1 STRIKING ARC WAY 4 3 2 MANIPULAT...

Page 3: ...to a good electrical earth ground according to the operation manual The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare sk...

Page 4: ...n and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Do not put your hands near the engine fan...

Page 5: ...here they may be struck or subjected to physical damage A safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder o...

Page 6: ...will drop to the minimum current automatically to protect the electrode While TIG operation the minimum current will be outputted firstly until the arc is ignited by lifting method the output current...

Page 7: ...cle which is defined as the proportion of the time that a machine can work continuously within a certain time 10 minutes The rated duty cycle means the proportion of the time that a machine can work c...

Page 8: ...to welding gun directly and the method of lifting arc is adopted Stricking arc of TIG operation when tungsten electrode touches the workpiece the short circuit current is only 10A After generating ar...

Page 9: ...amp This pilot lamp when lit indicates that the machine is on 2 Alarm pilot lamp This pilot lamp indicates when lit that the protection of the machine has been activated 3 Welding current regulation s...

Page 10: ...current pre setting Before welding adjusting welding current the welding current display will show the ampere It is convenient to set parameters and adjust accurately 4 3 Welding operation 4 3 1 Stri...

Page 11: ...t form in MMA In MMA welding the common basic joint form butt joint lap joint corner joint T joint 4 4 2 Electrode selection The electrode diameter selection is based on the workpiece thickness weldin...

Page 12: ...ot proper Choosing the proper welding current speed The arc cannot be drawn too long The electrode angle should be proper Manipulation of electrode should be correct Incomplete penetration The groove...

Page 13: ...ding operation is not proper The welding material can not match the work piece The groove design processing are not proper Choosing the electrode of good slag detachability Strictly to clear the slag...

Page 14: ...with any part of your body Before operation no concerned people should be left Do not watch the arc in unprotected eyes Ensure good ventilation of the machine to improve duty ratio Turn off the engin...

Page 15: ...that whether the min max value on LED accords with the set value If there is any difference and it has affected the normal welding craft please adjust it Check up that whether fan is damaged and is no...

Page 16: ...quipment If there is any problem and has no the authorized professional maintenance personal of our company please contact local our company agent or the branch company If there are some simple troubl...

Page 17: ...ool is not enough MMA The welding current adjusted too low Increase the welding current The arc force adjusted too small Increase the arc force 10 Arc blow Airflow disturbance Use the shelter from air...

Page 18: ...5 3 Electrical principle drawing INARC 200 IDS...

Page 19: ......

Reviews: