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Vent hollow castings or containers before heating, cutting or welding. They may explode. 

Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather 

gloves,  heavy  shirt,  cuff  less  trousers,  high  shoes  and  a  cap  over  your  hair.  Wear  ear  plugs  when 

welding out of position or in confined places.  Always  wear safety glasses with side shields when in a 

welding area. 

Connect the work cable to the work as close to the welding area as practical. Work cables connected 

to the building framework or other locations away from the welding area increase the possibility of the 

welding current passing through lifting chains, crane cables or other alternate circuits. This can create 

fire hazards or overheat lifting chains or cables until they fail. 

 

ROTATING PARTS MAY BE DANGEROUS 

Use  only  compressed  gas  cylinders  containing  the  correct  shielding  gas  for  the  process  used  and 

properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be 

suitable for the application and maintained in good condition. 

Always keep cylinders in an upright position securely chained ro an undercarriage or fixed support. 

Cylinders should be located: 

- Away from areas where they may be struck or subjected to physical damage. 

- A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame. 

Never allow the electrode, electrode holder or any other electrically 

“hot” parts to touch a cylinder. 

Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 

Valve protection caps should always be in place and hand tight except when the cylinder is in use or 

connected for use. 

 

§

1.3 The knowledge of electric and magnetic fields 

Electric current flowing through any conductor cause localized Electric and Magnetic Fields (EMF). 

The discuss on the effect of EMF is ongoing all the world. Up to now, no material evidences show that 

EMF may have effects on health. However, the research on damage of EMF is still ongoing. Before any 

conclusion, we should minimize exposure to EMF as few as possible. 

In order to minimize EMF, we should use the following procedures: 

Route the electrode and work cables together 

– secure them with tape when possible. 

All cables should be put away and far from the operator. 

Never coil the power cable around your body. 

Make  sure  welding  machine  and  power  cable  to  be  far  away  from  the  operator  as  far  as  possible 

according to the actual circumstance. 

Connect the work cable to the work piece as close as possible to the area being welded. 

The people with heart-pacemaker should be away from the welding area. 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for INARC 200 IDS

Page 1: ...ARC WELDING MACHINE OPERATION MANUAL INARC 200 IDS M s WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL BORIVALI E MUMBAI 400 066 TEL 022 28542272 73 74 EMAIL sales warpp co in Website...

Page 2: ...OLARITY CONNECTION WAY 3 3 1 MMA 3 3 2 TIG 4 OPERATION CONTROLAND CONNECTORS 4 1 LAYOUT FOR FRONT REAR PANEL 4 2 WELDING CURRENT ADJUSTMENT 4 3 WELDING OPERATION 4 3 1 STRIKING ARC WAY 4 3 2 MANIPULAT...

Page 3: ...to a good electrical earth ground according to the operation manual The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare sk...

Page 4: ...n and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Do not put your hands near the engine fan...

Page 5: ...here they may be struck or subjected to physical damage A safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder o...

Page 6: ...will drop to the minimum current automatically to protect the electrode While TIG operation the minimum current will be outputted firstly until the arc is ignited by lifting method the output current...

Page 7: ...cle which is defined as the proportion of the time that a machine can work continuously within a certain time 10 minutes The rated duty cycle means the proportion of the time that a machine can work c...

Page 8: ...to welding gun directly and the method of lifting arc is adopted Stricking arc of TIG operation when tungsten electrode touches the workpiece the short circuit current is only 10A After generating ar...

Page 9: ...amp This pilot lamp when lit indicates that the machine is on 2 Alarm pilot lamp This pilot lamp indicates when lit that the protection of the machine has been activated 3 Welding current regulation s...

Page 10: ...current pre setting Before welding adjusting welding current the welding current display will show the ampere It is convenient to set parameters and adjust accurately 4 3 Welding operation 4 3 1 Stri...

Page 11: ...t form in MMA In MMA welding the common basic joint form butt joint lap joint corner joint T joint 4 4 2 Electrode selection The electrode diameter selection is based on the workpiece thickness weldin...

Page 12: ...ot proper Choosing the proper welding current speed The arc cannot be drawn too long The electrode angle should be proper Manipulation of electrode should be correct Incomplete penetration The groove...

Page 13: ...ding operation is not proper The welding material can not match the work piece The groove design processing are not proper Choosing the electrode of good slag detachability Strictly to clear the slag...

Page 14: ...with any part of your body Before operation no concerned people should be left Do not watch the arc in unprotected eyes Ensure good ventilation of the machine to improve duty ratio Turn off the engin...

Page 15: ...that whether the min max value on LED accords with the set value If there is any difference and it has affected the normal welding craft please adjust it Check up that whether fan is damaged and is no...

Page 16: ...quipment If there is any problem and has no the authorized professional maintenance personal of our company please contact local our company agent or the branch company If there are some simple troubl...

Page 17: ...ool is not enough MMA The welding current adjusted too low Increase the welding current The arc force adjusted too small Increase the arc force 10 Arc blow Airflow disturbance Use the shelter from air...

Page 18: ...5 3 Electrical principle drawing INARC 200 IDS...

Page 19: ......

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