WARPP INTIG-315 AC/DC, Operating Manual

Page 1: ...IG Welding Machines Operating Manual WARPP ENGINEERS PVT LTD B 1005 10TH FLOOR WESTERN EDGE II NEAR METRO MALL BORIVALI E MUMBAI 400 063 Tel 91 22 28542272 73 74 Fax 91 022 28542275 Email sales warpp...

Page 2: ...welding please read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 4 3 Installation...

Page 3: ...ive operational functions The features are showed below IGBT HF soft switch transfer technology High frequent small light Notable control and adjust function multifunctional convenient Additional foot...

Page 4: ...ust take safe precaution in case welder falling when it is put on the uneven ground Avoid being electric shocked or burnt z Never touch on hot electrical units z Please instruct the authorized electri...

Page 5: ...flammable material in the working area Hot spatter and hot weld can easily start a fire z Cable must be connected the work piece firmly to ensure good conductivity in case causing fire by resistance...

Page 6: ...regulator provided by our company and comply with the proper instruction Avoid being hurt by welding machine while in transport z When moving the welding machine by fork lift truck or crane nobody ca...

Page 7: ...ind at the welding position or use screen to block the wind 4 The distance between welder and wall must be more than 20cm between welders more than 10cm to ensure enough heat radiation 5 When using wa...

Page 8: ...tick holder cable on SMAW 3 Connect terminal socket to workpiece on AC TIG IN TIG 315 AC DC still use terminal socket to connect workpiece 4 Connect TIG torch to terminal socket on AC or DC TIG connec...

Page 9: ...ct input power cable to switch box and power on Definition of Product Model Number Product model codification of Series is illustrated by Picture 1 I N T I G Rated welding current AC DC Pulse MMA TIG...

Page 10: ...tor are reduced noticeable Power source enjoy sound anti fluctuating ability due to excellent circuit loop control Power source can reach their potential as well as easy arc start stable arc pretty we...

Page 11: ...Fig 4 IN TIG 315 AC DC s front panel...

Page 12: ...foot pedal control after the control plug is connected to welder s control cable socket When the pedal is stepped on the welder begins to work at welding current in line with the degree of the pedal...

Page 13: ...Fig 7 IN TIG 315 AC DC Rear panel...

Page 14: ...ear panel 1 4 Control panel The control panel is shown as Picture 4 which is used to select welder functions and to set up parameters The control panel is consisting of digital displayer regulation kn...

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Page 16: ...rement Press the knob and tune simultaneously for quick setting 2 step refers to start welding while push torch trigger stop welding while releasing it 4 step refers to output starting arc current whi...

Page 17: ...t 5 Oxide clean ratio time ratio of output clean current While in AC TIG regulate clean width and penetration to obtain optimum welding quality 6 AC Bias Ratio of clean current dividing by welding cur...

Page 18: ...ency 11 Base current Arc maintenance current of output pulse 12 Down slope Time of welding current slopes down 13 Crater filling Welding current of crater filling 14 Post gas flow Time of gas flow aft...

Page 19: ...at protection Please turn off welder immediately to cool it down 4 Display 805 Pulling torch trigger for a long time with no current or torch damaged Repair welding torch or foot pedal 5 Display 806 5...

Page 20: ...e trigger down slope crater filling post gas flow end welding 2 4 step push torch trigger pre gas flow arc start arc start current DC Constant TIG release trigger up slope normal welding DC pulse TIG...

Page 21: ...180 2 3 v shape bevel butt welding 4 4 180 200 3 10 15 1 2 1 5 180 240 3 4 6 5 240 280 4 14 16 1 2 1 8 260 320 4 5 2 1 100 10 280 340 3 4 1 2 100 150 12 5 6 300 360 16 20 150 200 14 340 380 5 6 180 20...

Page 22: ...to stop welder working protection lamp will light on and LED will show 804 protection code Welder will automatically reinstate after merely running up for several minutes in open load not necessarily...

Page 23: ...ce Check if the input volt has the phase to be lost and range are between 340 420V Check if input primary power cable is connected correctly and firmly Check if the ground lead is connected correctly...

Page 24: ...VA 30KVA Rated input current 14 4A 29 7A 55A Constant current 5 315A 20 500A 20 630A Peak current 5 315A 20 500A 20 630A Welding current for SMAW 20 315A 20 500A 20 630A Arc force current for SMAW 10...

Page 25: ...e 0 1 15s Oxide clean ratio 40 40 Rated duty cycle 60 60 35 Voltage in open load 64V 76V 76V Efficiency 79 77 Power factor 0 95 Insulation degree of main transformer H Insulation degree of output reac...

Page 26: ...2 J1 1 J1 3 J10 1 HF BOX AC DC Constant Pulse 2 4 Step J5 Function Select Adjust coder J7 3 J7 4 G3 E3 R8 R6 R5 R4 C6 T4 1 2 9 10 11 7 8 1 2 6 7 7 8 380V T5 1 3 4 1 2 C4 C8 C12 C28 2 3 4 5 6 JJ1 3 JJ...

Page 27: ...nt Pulse 2 4 Step J5 Function Select Adjust coder J7 3 J7 4 G3 E3 R8 R6 R5 R4 C6 T4 1 2 9 10 11 7 8 1 2 6 7 7 8 380V T5 1 3 4 1 2 C4 C28 2 3 4 5 6 JJ1 3 JJ1 5 JJ1 7 P1 1 P1 3 T4 7 C22 12 13 14 J1 1 J1...

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Page 30: ...e broken 2 Main control board is damaged 3 Coder is damaged Inspection and replacement 5 Display 801 protection code overvolt 1 Secondary IGBT module is damaged 2 Main board is damaged Replace seconda...

Page 31: ...DC Front Panel Encoder for Parameter Selection ENC001 Encoder for Parameter Selection ENC001 Output Connector OCN EURO S 6 Pin Connector Male CON6PNM OCN EURO S Output Connector OCN EURO S Output Conn...

Page 32: ...2 INTIG 500 AC DC Top View p Drive Card PCB DRV 01L Main PCB PCB TIG ACDC 500 Display PCB PCB DSP TIG ACDC 315 MCB MCB 002 Control Square Wave Control Transformer CTRAX12 Square Wave Transformer CTRAX...

Page 33: ...SNB 02 Over Current Protection PCB PCB OCB 500 MOV MOV001 Insulation Transformer DC Capacitor CAP001 Transformer INSTRAX001 HF Transformer HF PCB PCB HF 01 HF Transformer CTRAX007 Main Transformer MT...

Page 34: ...econdary Thrust Coil S THCL 500 AC DC Voltage Release PCB PCB VRL 500 AC DC Output Fast Recovery Diode CC FRM DKR200AB60 Output Fast Recovery Diode CA FRM NKFD200 40A AC DC Isolation PCB 00 60 Snubber...

Page 35: ...ront Panel Encoder For Parameter selection setting ENC01 Encoder for Parameter selection setting ENC01 Output Connector EURO Type OCN EURO S ENC01 Output Connector EURO S 6 Pin Connector Male CON6PNM...

Page 36: ...NTIG 315 AC DC Top View p Drive Card PCB DRV 01U Main PCB PCB TIG AC DC 315 MCB MCB001 Square Wave Display PCB Control Square Wave Transformer CTRAX13 Display PCB PCB DSP TIG AC DC 315 Transformer CTR...

Page 37: ...ACITOR CAP002 Primary Thrust Coil P THCL 315AC DC IGBT50R12S NB Thermal Main Transformer MTRAX 315 Input Bridge Module Cutout AC DC IBDG003 Water Flow Switch Output Choke MOV MOV001 Switch WFS 50W CHK...

Page 38: ...STRAX 001 O t t Secondary thrust coil S THCL Secondary IGBT Protection PCB PCB SNB SEC Output Fast Recovery Diode CC FRM HF SNB SEC 01 DBC2F200 N6S DC HF PCB HF Transformer CTRAX007 O t t F t S bb C d...

Page 39: ...MAIN TRANSFORMER MTRAX 315 AC DC MTRAX 500 AC DC FAN FAN003 FAN003 SECONDARY IGBT PROTECTION PCB PCB SNB SEC 01 NA VOLTAGE RELEASE PCB PCB VRL 315 AC DC PCB VRL 500AC DC SNUBBER CARD FOR OUT PUT FAST...