WARPP KT-2, User Manual

Page 1: ...WARPP ENGINEERS PVT LTD 36 15 UNIQUE INDL ESTATE DHUMAL NAGAR WALIV PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in USER S MANUAL FOR TANK ROTATOR...

Page 2: ...t if any damage which may have occurred in transit inform WARPP ENGINEERS PVT LTD OR It s Dealer immediately Check for the accessories supplied against those listed in packing slip Caution Before atte...

Page 3: ...ice warpp co in INDEX 1 SAFETY 2 PRODUCT DESCRIPTION FEATURES 3 WORKING CONDITION ENVIRONMENT REQUIRED 4 TECHNICAL SPECIFICATION 5 WORKING PRINCIPLE 6 INSTALLATION 7 CONTROLS 8 PARAMETER AND ITS OPERA...

Page 4: ...ly so that it has enough ventilation and also stability so that it does not fall Any safety items fitted must not be bypassed or removed if they have to be removed then the equipment must be put out o...

Page 5: ...nt to protect your skin from burns and arc rays When compressed gas to be used then special precautions to be taken to prevent explosion Please make sure that no inflammable items are there in the wel...

Page 6: ...ese coatings not only absorb shock during placement of shells but also provide required friction for proper rotation of the job These coating are also required when SS jobs are welded as contact of th...

Page 7: ...top of the base frame so that the wheel brackets can be positioned at different distances apart to suit the vessel diameter The drive unit again has two wheel brackets and similar to the idler unit t...

Page 8: ...light 3 Care should be taken to see that it is not exposed to rain 4 Whenever the machine to be used at a site make sure proper shade is provided for the machine 5 Do not keep the machine near oven fu...

Page 9: ...l purpose outlets C Type 5 to 10 times the rated current Moderate inductive load like air conditioners residential commercial pumps D Type 10 to 20 times the rated current Heavy inductive loads like h...

Page 10: ...is 5 KVA then it would draw around 7 amps of current at full load Cable capacity for copper cable can be taken as 5 Amps Sq mm when cable length is less than 10 meters That means 1 sq mm cable can car...

Page 11: ...t to be used Welding Cable selection chart Welding Current in Amps Recommended Cable size Sq mm based on length in Mtrs 1 15 Mtrs 15 30 Mtrs 30 45 Mtrs 45 60 Mtrs 60 75 Mtrs 100 16 25 25 35 50 150 16...

Page 12: ...IA MM WORK PEICE DIA MM WHEEL WIDTH MM KT 2 2 200 200 1200 100 KT 5 5 250 250 2300 100 KT 10 10 300 300 2800 120 KT 20 20 300 500 3500 120 KT 30 30 400 600 4200 150 KT 40 40 400 700 4600 150 KT 50 50...

Page 13: ...so arranged that the distance between the rolls can be adjusted to accommodate vessels of different diameters The idler unit basically consist of a base frame with two wheel bracket bolted on to the t...

Page 14: ...WARPP ENGINEERS PVT LTD 36 15 UNIQUE INDL ESTATE DHUMAL NAGAR WALIV PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in GEARBOX...

Page 15: ...ion Make sure that enough space is there around the machine Please note that the vessels will stretch out of the Rotators and you need to allow space for that as well Vessels are loaded on to the Rota...

Page 16: ...the base frame so that vessels of different diameter can be loaded To do this operator needs to Unbolt the wheel bracket from the base frame Use a crane Can be pushed in case of lower capacity rotator...

Page 17: ...otators the wheel distance can be adjusted by turning the hand wheel Do not turn the hand wheel with job loaded on the Rotators It is important as the angle increases so does the resulting load on eac...

Page 18: ...T LTD 36 15 UNIQUE INDL ESTATE DHUMAL NAGAR WALIV PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in 7 CONTROLS REMOTE DISPLAY W SPEED REVERSE FOWARD SWITCH SPRING LOADED REVERSE FORWARD SPEED...

Page 19: ...SWITCH Left This Switch is used to set the direction of ration for the wheel FORWARD REVERSE SWITCH Right This is a spring return switch used as inch Switch for momentary rotation of the wheel 9 HOW...

Page 20: ...large thus demanding more torque for the vessel of same weight Do s Always maintain the proper distance between the wheel bracket as per the job diameter Don ts If Wheel brackets are too close togeth...

Page 21: ...tator See figure below for correct alignment detail Do s Always keep drive unit Idler unit parallel to each other Don ts Ensure that units are not tilted as well as heights are within limits Please re...

Page 22: ...PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in Don ts Please do not bolt the drive unit and idler unit wheel bracket on different holes Do s Both the drive unit and idler unit wheel brack...

Page 23: ...WARPP ENGINEERS PVT LTD 36 15 UNIQUE INDL ESTATE DHUMAL NAGAR WALIV PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in...

Page 24: ...WARPP ENGINEERS PVT LTD 36 15 UNIQUE INDL ESTATE DHUMAL NAGAR WALIV PHATA VASAI EAST C NO 8080808734 EMAIL service warpp co in 11 WIRING DIAGRAM...

Page 25: ...of the machine INSTALLATION Before starting up check the following All moving parts can freely move Check oil level in the gearbox Check the integrity of all cable mains and remote box make sure ther...

Page 26: ...attention paid to the following Poor electrical contact Switches and controls Loose mechanical parts ensure all fixes are correctly tightened Condition of wheel Check through rotation of wheel i e no...

Page 27: ...Wheel Assembly SA00131 SA00150 SA00064 SA00091 SA00106 SA00106 Main Shaft for Idler Unit SA00139 SA00139 SA00072 SA00072 SA00114 SA00114 Bearing SP03613 SP03613 SP03614 SP03614 SP00397 SP00397 PU Lin...

Page 28: ...1P SP04180 Control Transformorinput 415V Out Put 10V 1Amp SP01887 Indicator Il12 230Vc Red Yellow Blue SA00082 PLC Card SP03055 Remote Control Box for Tank Rotator SP03439 Selector Switch 3 Position C...