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4.  Prevent the machine from water entering or being affected with damp, 

otherwise dry it by blowing and examine the insulation condition with a 
megohmmeter (both between the connected nodes and the between the 
connection points and the casing). Welding cannot be continued unless no 
abnormal circumstance is found. 

5.  If the welding machine will be disused for a long time, it should be put into 

the original packaging and stored in a dry environment. 

6. Troubleshooting 

Note: The following operation requires that the operator have enough 
professional knowledge on electricity and overall elementary knowledge of 
safety. The operation should have the qualification certificate that can 
prove his ability and knowledge. 

Troubleshooting for LGK-40: 

 

Faults Correction 

actions 

The power LED shines 
The fan does not rotate and the 
control button is out of control. 

Overvoltage protection. Turn off the machine and wait for a 
moment. Then restart the machine. 

The power LED shines. 
The fan rotates. If the control 
button of the cutting torch is 
pressed, the electromagnetic 
valve acts without the sound of 
high frequency arc striking 
discharging, and the red LED 
inside the machine shines. 

1.  The MOS field effect tube K1170 of the upper board is 

damaged (the driving module is damaged). 

2.  The step up electric transducer is damaged. 
3.  The control module is damaged. 

The power LED shines. 
The fan rotates. If the control 
button of the cutting torch is 
pressed, the electromagnetically 
operated valve acts without the 
sound of high frequency arc 
striking discharging, and the red 
LED inside the machine does not 
shine. 

There is something wrong with the arc striking part: 
1.  The distance of the discharging nozzle may be too long or 

there may be edge adherence phenomenon. 

2.  There may be the phenomenon of open circuit or loose 

contact in the primary coil of the arc striking transformer. 

3.  The quadruple voltage rectifier diode may be sparked 

over. 

4.  The high frequency capacitor 102/10KV may leak 

electricity. 

5.  The relay may be damaged. 

Arc cannot be stricken during 
welding, and the else is normal. 

1.  The input voltage is too low. 
2.  The pressure of the air compressor is too high or too low. 

Summary of Contents for LGK-40

Page 1: ...LGK 40 Instruction Manual M s WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 066 Tel 91 22 28542272 73 74 Fax 91 22 28542275 Email sal...

Page 2: ...size of the transformer is greatly decreased and the efficiency is improved up 30 The principle of high frequency oscillation HFO is applied in the arc striking system and makes it easy to arcing Furt...

Page 3: ...CONTENTS 1 MAJOR TECHNICAL PARAMETERS 1 2 INSTALLATION 2 3 OPERATION 3 4 PRECAUTIONS 4 5 MAINTENANCE 6 6 TROUBLESHOOTING 7...

Page 4: ...30 Current adjustable range A 10 40 Rated output voltage V 100 Rated duty cycle 60 Efficiency 85 Power factor cos 0 93 Insulation level B Casing protection level IP21 Arcing mode contacted Recommended...

Page 5: ...components inside the machine burnt 2 The power line should be well connected to the power switch or the connector and prevented from oxidization If possible check if the power voltage lies in the ra...

Page 6: ...ention the machine should be turned down each time the spray nozzle or the electrode is replaced or examined 2 3 Examination 1 Whether the cutting machine is grounded according to the standard 2 Wheth...

Page 7: ...louver for ventilation on both sides and on the front of the machine The place that the welding machine is installed should at least 0 3m from the surrounding objects The ventilation condition should...

Page 8: ...nd press it again After the arc is successfully stricken move the cutting torch at a uniform speed to conduct normal cutting The speed varies according to the thickness of the plate If the sparks upwe...

Page 9: ...vented from contacting with sharp things so as to avoid breakage 8 Dismount the nozzle casing the nozzle the electrode and the pilot arc line if the pilot arc line is not removed the cutting torch wil...

Page 10: ...s If the control button of the cutting torch is pressed the electromagnetic valve acts without the sound of high frequency arc striking discharging and the red LED inside the machine shines 1 The MOS...

Page 11: ......

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