Warren Controls E024, Installation, Operation And Maintenance Instructions

Page 1: ...d Testing 6 VMS 35 Battery Replacement 7 Removal of E024 E025 8 Installation of E024 E025 9 Removal of E026 E029 E030 10 Installation of E026 E029 E030 11 Set up 12 Control Action 13 Power Failure Dir...

Page 2: ...___________ Manual Override Yes with supplied Allen Key 4mm E024 E025 5mm E026 E029 E030 ______________________________________________________________________________________________ Construction Alu...

Page 3: ...mpletion of this cycle the actuators working range Control Signal Feedback Signal and running time will be adjusted to the actual stroke of the actuator Status yellow LED to confirm communication DANG...

Page 4: ...K ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Input 2 to 10 VDC Output 2 to 10 VDC 4 20 MADC Line Volts 24 VAC CLASS 2 TRANSFORMER 4 20MADC CONTROL SIGNAL 2 10VDC FEED BACK ACTUATOR BK 1 RD 2 WH 3 Y O...

Page 5: ...2nd Actuator AC 24 VAC Out Power Failure Terminal AC changes to 24 V square wave from battery inverter A relay breaks the connection between Terminals C1 and NO1 forcing the actuator to return to the...

Page 6: ...still disconnected wire the VMS 35 to 24 volts AC power Connect the hot to terminal L then neutral to terminal LN 4 Engage the 24 VAC building power 5 Verify that building power is live then connect t...

Page 7: ...from the battery 2 Remove the two battery mounting bracket screws and remove the battery and bracket 3 Place the bracket over the new battery and install the assembly as shown using the two screws rem...

Page 8: ...ers on the front and back sides of black lock assembly to evenly raise the lock assembly WARNING WHENHANDLINGTHEACTUATORTAKE CARE NOT TO DAMAGE THE STEM CONNECTOR CLAMP AND CROSS BAR ASSEMBLY 5 Use ac...

Page 9: ...override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS WARNING DO NOT LOOSEN THE FACTORY SET...

Page 10: ...IDE WHEN THE MANUAL OVERRIDE BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 4 Remove stem connector socket head nuts remove stem connector U bolt 5 While carefully manually hold...

Page 11: ...SED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 6 Rotate actuator to desired orientation For the factory default actuator position the motor electrical wire end of the actuator faces the outlet si...

Page 12: ...l Signal The default Control Signal is 2 10 Vdc see the wiring diagram for 4 20 mAdc 2 Review the Control Action by inspecting the Rotation Switch position 3 Confirm the Power Failure mode by inspecti...

Page 13: ...MS 35 Decreasing Control Signal Closes 2 way valves and Lower Port for 3 way valves Signal and Power Failure Direction is Fail Closed FC for 2 way valves and Fail Lower Port Closed for 3 way valves Up...

Page 14: ...ilure Direction FACING DESCRIPTION Up Arrow E025 E026 Power Failure Direction is Fail Open FO 2 way valves and Upper Port Closed for 3 way valves Down Arrow E025 E026 Power Failure Direction is Fail C...

Page 15: ...CRIPTION OFF ILLUMINATED Normal no faults OFF BLINKING Power Failure is active E025 E026 only ILLUMINATED OFF Fault is detected 1 OFF OFF No Power or Capacitors charging ILLUMINATED ILLUMINATED Auto C...

Page 16: ...16 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com D3400024...

Page 17: ...17 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 D3400025...

Page 18: ...manual override to raise the stem connector until the stem adapter Item 5 is disengaged See manual override on page 3 WARNING DO NOT FORCE OR TURN THE MANUAL OVERRIDE WHEN THE MANUAL OVERRIDE BUTTON I...

Page 19: ...BUTTON IS NOT PRESSED DOING SO MAY CAUSE DAMAGE TO THE ACTUATOR GEARS 8 Insert first socket head cap screw Item 13 through front linkage lock nut Item 14 Watch orientation Install first spring Item 15...

Page 20: ...nkage base tracks below the front linkage lock nuts is not the same on both sides loosen the socket head cap screws then repeat this step 11 Tightenboth4mmsocketheadcapscrewsto44in lbftorque 12 Use ac...

Page 21: ...C_BAC_ELECTRIC_IOM_RevCa_0219 ADDENDUM B On Off Line Volts 24 VAC CLASS 2 TRANSFORMER 2 10VDC FEED BACK ACTUATOR BK 1 RD 2 WH 3 Y OR 5 U Common Hot Output 2 to 10 VDC ACTUATOR WIRING DIAGRAM ON OFF CO...

Page 22: ...On Off Normal Terminal L is connected to 24 VAC building power Terminal LN completes the circuit to BK Actuator responds to opening and closing of contact between WH 3 Y and Terminal AC VMS 35 WIRING...

Page 23: ...ct grounded reference negative black wire from actuator to terminal LN Connect terminal AC to white wire from actuator to drive the valve stem to the rotation switch position Disconnect terminal AC fr...

Page 24: ...026 WH 3 Y connected to RD 2 Closes 2 way valves and Closes Lower port 3 way valves WH 3 Y not connected to RD 2 Opens 2 way valves and Closes Upper port 3 way valves Facing Down Arrow E025 E026 WH 3...

Page 25: ...25 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 ADDENDUM B E024 and E029 E030 CONTROL ACTION ON OFF CONTROL...

Page 26: ...26 2600 Emrick Blvd Bethlehem PA 18020 USA 800 922 0085 www warrencontrols com NOTES...

Page 27: ...27 HVAC_BAC_ELECTRIC_IOM_RevCa_0219 NOTES...

Page 28: ...2600 EMRICK BLVD BETHLEHEM PA 18020 USA 800 922 0085 WWW WARRENCONTROLS COM DEPENDABLE RUGGED PRECISION CONTROL VALVES AND ACCESSORIES HVAC_BAC_ELECTRIC_IOM_RevCa_0219...