Warren rupp SANDPIPER G Series, Original Instructions Manual

Page 1: ...IPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Model G10F Metallic Design Level 1 Natural Gas Operated 1 Flap Valve Certified to CSA Technical Letter No R 14 Certified to ANSI LC6 2008 ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Page 2: ...including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet the stringent requirements of the certifying agencies 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18ATEX0094X 2 ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly g...

Page 3: ... to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied non ...

Page 4: ...oubleshooting Guide SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 GAS END 10 Gas Distribution Valve Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 12 Diaphragm Drawing Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 14 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP S...

Page 5: ...etted Material S Painted Stainless Steel A Painted Aluminum Diaphragm Check Valve Materials B Nitrile Nitrile V FKM FKM Check Valve Seat S Stainless Steel Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Muffler Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Optio...

Page 6: ...ay result in deviations in excess of 5 Materials Material Profile Operating Temperatures Max Min FKM Fluorocarbon Shows good resistance to a wide range of oils and solvents especially all aliphatic aromatic and halogenated hydrocarbons acids animal and vegetable oils Hot water or hot aqueous solutions over 70 F 21 C will attack FKM 350 F 177 C 40 F 40 C Nitrile General purpose oil resistant Shows ...

Page 7: ...nal Tolerance 125 3mm 2 57 65 6 89 175 15 59 396 16 73 425 DISCHARGE PORT 1 NPT OR 1 BSP TAPERED GAS INLET 1 2 NPT 14 03 356 6 11 155 2 38 60 11 11 282 72 18 8 57 218 5 86 149 2 38 60 16 41 417 SUCTION PORT 1 NPT OR 1 BSP TAPERED OPTIONAL 90 PORT ROTATION GAS EXHAUST 3 4 NPT 8 56 217 9 00 229 4X 28 7 MOUNTING HOLE Dimensional Drawings 1 PUMP SPECS ...

Page 8: ...de check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opp...

Page 9: ... flow ratio Note Piping must be supported after the flexible connection Flexible Conductive Connector Pipe Connection Style Optional Shut Off Valve Pressure Gauge Drain Port Natural Gas Exhaust Piped to Remote Location Flexible Connection Gas Shut Off Valve Flexible Connector Pipe Connection Style Optional Drain Port Shut Off Valve Vacuum Gauge Note Piping and gas line must be supported after the ...

Page 10: ...eeds gas supply pressure Increase the inlet gas pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of gas line size PSI CFM Check the gas line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chambers with liqu...

Page 11: ... Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 341 000 Gas End Wear Kit With new die cast aluminum air valve body Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 286 360 Wet End Kit Nitrile Diaphragms Nitrile Flap Valves Nitrile Hinge and Wear Pads Nitrile O rings and Seals 476 286 363 Wet End Kit FKM Diaphragms FKM Flap Valves FKM Hinge and Wear P...

Page 12: ...Rubber 4 25 360 056 379 Gasket 1 26 360 057 360 Gasket 1 27 360 058 360 Gasket 1 28 518 205 156 Manifold 2 518 205 156 E Manifold 2 518 205 110 Manifold 2 518 205 110 E Manifold 2 Item Part Number Description Qty 30 542 001 330 Nut Square 1 31 545 004 330 Nut Hex 5 16 18 14 32 547 002 110 Nut Stop 12 33 560 001 360 O Ring 2 560 001 363 O Ring 2 34 560 038 360 O Ring 8 560 038 363 O Ring 8 35 560 0...

Page 13: ...rene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natu...

Page 14: ...reverse order starting with step 3 Note Sleeve and spool 1A set is match ground to a specified clearance sleeve and spools 1A cannot be interchanged LEGEND Items contained within Gas End Kits Items contianed within Wet End Kits Note Kits contain components specific to the material codes Gas Valve Assembly Parts List Item Part Number Description Qty 1 031 203 000 Assembly Gas Valve 1 1A 031 039 000...

Page 15: ...red Step 3 Remove spool 4D from sleeve 4B inspect O Rings 4E replace if required Step 4 Lightly lubricate O Rings 4C and 4E Reassemble in reverse order 4F 4A 4D 4B 4C 4E LEGEND Items contained within Gas End Kits Items contianed within Wet End Kits Note Kits contain components specific to the material codes PILOT VALVE ASSEMBLY PARTS LIST WITH FKM O RINGS Item Part Number Description Qty 4 095 074...

Page 16: ...verlay diaphragms For EPDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Diaphragm Servicing Step 5 Thread or place outer plate s...

Page 17: ... used Harmonized Standard EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the d...

Page 18: ...U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump models wit...