background image

pb025nmdl4sm-rev1119

sandpiperpump

.

com

2

 • Model PB¼ Non-Metallic

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure 

during operation. Make certain that all fasteners and piping 

connections are in good condition and are reinstalled properly 

during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

ATEX Pumps - Conditions For Safe Use

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

1. 

Ambient temperature range is as specifi ed in tables 1 to 3 on the next page 

(per Annex I of DEKRA 18ATEX0094X)

2. 

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in accordance with local electrical codes

3. 

Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the pumps may be subjected to oil, 

greases and hydraulic liquids.

4. 

The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according to EN 60127) or by a motor

protecting switch with short circuit and thermal instantaneous tripping (set to the rated current) as short circuit protection. For solenoids with a very

low rated current, a fuse with the lowest current value according to the indicated standard will be suffi  cient. The fuse may be accommodated in the

associated supply unit or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the

solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current at the location of the

installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5. 

When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area, as defi ned in 

EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

- Equipment is always used to transfer electrically conductive fl uids or 

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6. 

Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of the combustible dust shall be

installed in such a way that the pulse output kit is protected against impact

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

7.

 

To reduce the risk of static electrical sparking, ATEX compliant pumps must be grounded. Each ATEX compliant pump will  be shipped with grounding

cable. Grounding cable should be fastened to pump hardware. Check the local electrical code for detailed grounding instruction and the type of 

equipment required.

Summary of Contents for Sandpiper PB 1/4

Page 1: ...n Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2019 Warren Rupp Inc All rights reserved 1 PUMP SPECS 2...

Page 2: ...mperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18ATEX0094X 2 ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly g...

Page 3: ...X 20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Na...

Page 4: ...W 11 Composite Drawings Parts List Materials Code SECTION 4 AIR END 14 Air Distribution Valve Assembly Pilot Valve Solenoid Shifted Option Drawing Solenoid Shifted Air Distribution Valve Option SECTIO...

Page 5: ...oil E1 Integral Solenoid 24VDC Explosion Proof Coil E2 Integral Solenoid 24VAC 12VDC Coil E3 Integral Solenoid 12VDC Explosion Proof Coil E4 Integral Solenoid 110VAC Coil E5 Integral Solenoid 110VAC E...

Page 6: ...izing agents 180 F 82 C 32 F 0 C PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F...

Page 7: ...olerance 125 3mm 4X 32 8 2 44 62 5 25 133 4X 19 5 7 90 201 6 65 169 4 00 102 7 52 191 OPTIONAL DISCHARGE PORT 1 4 FNPT PLUGGED OPTIONAL SUCTION PORT 1 4 FNPT PLUGGED AIR INLET PORT 1 4 FNPT 3 52 89 3...

Page 8: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanicall...

Page 9: ...p operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve ca...

Page 10: ...or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Che...

Page 11: ...End Kit Santoprene Diaphragms Balls 476 388 356 Wetted End Kit Hytrel Diaphragms Balls 476 388 600 Wetted End Kit PTFE Diaphragms Balls 476 388 644 Wetted End Kit Santoprene Diaphragms PTFE Balls 476...

Page 12: ...ytrel 4 286 070 600 Diaphragm PTFE 4 10 360 084 360 Gasket Intermediate 1 11 360 085 360 Gasket Valve Body 1 12 360 086 360 Gasket Spacer 2 13 518 210 552 Manifold Discharge Polypropylene Includes Plu...

Page 13: ...8 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natu...

Page 14: ...ate O Rings 26 1 and 27 1 Reassemble in reverse order Main Air Valve Assembly Parts List Item Part Number Description Qty 1 031 107 551 Valve Main Air 1 1 1 031 106 000 Sleeve and Spool Set Includes O...

Page 15: ...r Description Qty 29 675 047 115 Ring Retaining Pilot Plug Sleeve 2 41 755 037 000 Pilot Plug Sleeve with O rings 1 42 360 106 360 Gasket Intermediate Bracket 1 43 241 001 000 Connector conduit 1 44 8...

Page 16: ...cle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power...

Page 17: ...by prying them out with a small flat screwdriver Step 2 After removing the inserts take the K R rod seals out of the inserts and replace Step 3 When reinstalling the seals make sure the open side of...

Page 18: ...nized Standard EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use...

Page 19: ...ies MSA Series U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applie...

Reviews: