Warren rupp SANDPIPER S1FB1A1WANS000, Service & Operating Manual

Page 1: ...ing 18 Solenoid Shifted Air Valve Parts List 18 Solenoid Shifted Air Valve Option 19 Diaphragm Service Drawing with Overlay 20 Diaphragm Service Drawing Non Overlay 20 Diaphragm Servicing 21 Overlay Diaphragm Servicing 21 Pilot Valve Servicing Assembly Drawing Parts List 22 Actuator Plunger Servicing 23 Check Valve Servicing 24 Check Valve Drawing 24 Optional Muffler Configurations 25 Optional Muf...

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Page 3: ...trile General purpose oil resistant Shows good solvent oil water and hydraulic fluid resitance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hyrdrocarbons EPDM Shows very good water and chemical resistance Has poor resistance to oil and solvents but is fair in ketones and alcohols Neoprene All purpose Resistant to vegetable oil Generall...

Page 4: ... PTFE W UHMW Non Wetted Material Options A Painted Aluminum I Cast Iron Y Painted Aluminum with Stainless Steel Hardware Z Cast Iron with Stainless Steel Hardware Porting Options N NPT Threads B BSP Tapered Threads R Raised Face 150 Threaded ANSI Flange Pump Style S Standard Pump Options 0 None 1 Sound Dampening Muffler 2 Mesh Muffler 3 High temperature Air Valve w Encapsulated Muffler 4 High temp...

Page 5: ... 60 40 20 0 0 1 2 3 4 5 6 7 30 20 25 10 15 5 9 1 6 7 6 3 4 5 1 5 NPSHR METERS FEET 50 100 PSI 6 8 Bar 60 PSI 4 08 Bar 20 PSI 1 36 Bar Air Inlet Pressure 40 PSI 2 72 Bar 80 PSI 5 44 Bar 10 17 30 51 35 00 40 68 MODEL S1F Metallic Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and varying hydraulic cond...

Page 6: ...rt 1 NPT Air Inlet 1 2 NPT Integral Muffler 1 NPT Exhaust Port For Optional Muffler Styles Or Piping Exhaust Air In Submerged Applications Dimensions in Inches Dimensional Tolerance 1 8 Dimension A B C D E F Encapsulated Muffler 10 3 8 10 3 8 Pulse Output Kit Aluminum 11 27 32 1 3 32 5 16 6 7 32 12 23 32 11 31 32 1 7 32 7 16 6 11 32 12 27 32 Stainless Steel Mesh Muffler 13 Sound Dampening Muffler ...

Page 7: ...ed Connection Discharge Port 1 NPT Suction Port 1 NPT Air Inlet 1 2 NPT Integral Muffler 1 NPT Exhaust Port For Optional Muffler Styles Or Piping Exhaust Air In Submerged Applications Metric Dimensions S1F Metallic Dimension A B C D E F Encapsulated Muffler 264 264 Pulse Output Kit Aluminum 301 28 8 158 323 304 31 11 161 326 Stainless Steel Mesh Muffler 330 Sound Dampening Muffler 330 Metal Muffle...

Page 8: ...s vibration and strain to the pumping system A Warren Rupp Tranquilizer surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 125 psi 8 6 bar Connect the pump air inlet to an air supply of sufficient capacity and pressure required for desired performance When the air supply line is solid piping use a short length of flexible hose not less ...

Page 9: ...LATION GUIDE CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure Air Inlet Line 2 TA1 or TA25 Tranquilizer 020 050 000 Filter Regulator 020 050 001 Lubricator Air Dryer 1 2 3 4 ...

Page 10: ...st muffler Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL What to Check Suction side ai...

Page 11: ...all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supply is locked out or made non operational so that it cannot be started while work is being done on the pump Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may res...

Page 12: ... 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 ...

Page 13: ...s1fmdl1sm REV1207 Model S1F Metallic Page 11 ...

Page 14: ...D KIT Santoprene Diaphragms Balls and Polyethylene Seats 476 194 360 WET END KIT Nitrile Diaphragms Balls and Polyethylene Seats 476 194 365 WET END KIT Neoprene Diaphragms Balls and Polyethylene Seats 476 194 633 WET END KIT FKM Diaphragms PTFE Overlay PTFE Balls and Seats 476 194 635 WET END KIT Neoprene Diaphragms PTFE Overlay Balls and Seats 476 194 654 WET END KIT Santoprene Diaphragms PTFE O...

Page 15: ...360 Gasket Pilot Valve 1 18 360 104 379 Gasket Air Inlet Cap 1 19 518 175 156 Manifold Suction 1 Composite Repair Parts List 518 175 156E Manifold Suction 1 BSP Tapered 1 518 175 010 Manifold Suction 1 518 175 010E Manifold Suction 1 BSP Tapered 1 518 175 110 Manifold Suction 1 518 175 110E Manifold Suction 1 BSP Tapered 1 20 518 176 156 Manifold Discharge 1 518 176 156E Manifold Discharge 1 BSP T...

Page 16: ...s items 1 C Inspect the bumpers for damage or wear Replace the bumpers as needed Remove the spool part of item 1 B from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 B for dirt scratches or other contaminants Remove the sleeve if needed and replace...

Page 17: ...l part of item 1 B from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 B for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 B Step 3 Reassembly of the air valve Install one bumper ...

Page 18: ...place the o rings if necessary Remove the spool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 A for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 A Step 3 R...

Page 19: ...on Replace if necessary Remove the spool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of the sleeve part of item 1 A for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 A Step 3 Reassemb...

Page 20: ... Solenoid Coil 240VAC 1 33 241 001 000 Connector conduit 1 241 003 000 Conduit Connector with 1 Suppression Diode DC Only 34 170 045 330 Capscrew Hex HD 5 16 18 x 1 25 4 35 618 050 150 Plug 2 For Explosion Proof Solenoid Valve 32 219 009 001 Solenoid Coil 120VDC 60 Hz 1 219 009 002 Solenoid Coil 240VDC 60 HZ 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid...

Page 21: ...cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other chamber is exhausted When electric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much lik...

Page 22: ...ce Drawing Non Overlay Diaphragm Service Drawing with Overlay One Piece Bonded DiaphragmService Drawing Available For Field Conversion FROM OVERLAY TO ONE PIECE BONDED DIAPHRAGM Kits Kit 475 250 000 2 286 112 000 One Piece Diaphragm 2 612 218 330 Inner Plates 14 ...

Page 23: ...ther inner diaphragm plate Make sure the radius on the inner diaphragm plate is towards the diaphragm Thread the assembly onto the diaphragm rod Use a 7 8 wrench or socket to hold one outer diaphragm plate Then use a torque wrench to tighten the other outer diaphragm plate to the diaphragm rod to 500 in lbs 56 5 Newton meters Align one diaphragm with the intermediate and install the outer chamber ...

Page 24: ...sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Install retaining ring to sleeve Generously lubricate outside diameter of spool and o rings Then carefully insert spool into sleeve Take CAUTION when inserting spool not to shear any o rings Use BP LS EP 2 multipurpose grease or equivalent STEP 4 Re install the pilot valve assembly into the intermediate Be careful t...

Page 25: ...necessary Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go To remove the bushings item 7 first remove the retaining rings item 26 by using a flat screwdriver NOTE It is recommended that new retaining rings be installed Step 3 Re install the pilot valve assembly into the intermediate assembly Be careful to alig...

Page 26: ...ed the check valve components can be seen Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The check valve seats item 29 should be inspected for cuts abrasive wear or embedded material on the surfaces of both the external and internal chambers The spherical surface of the check balls must seat flush to the surface of the check valve seats for the pump to operate t...

Page 27: ...option 1 530 027 000 Sound Dampening Muffler screws directly into the Air Valve body This muffler is equipped with a porous plastic element option 2 530 010 000 Mesh Muffler screws directly into the Air Valve Body This muffler is equipped with a metal element OPTION 6 530 033 000 Metal Muffler screws directly into the Air Body Option 1 and 2 Option 6 Option 0 I M2 c T5 II 2GD T5 ATEX Compliant ...

Page 28: ...r Reducing the pipe size will restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right Converting the pump for piping the exhaust air The following steps are necessary to convert the pump to pipe the exhaust air awa...

Page 29: ...ech Stroke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the air valve and senses each stroke of the main spool Consult the factory for further information and availability Pulse Output Kit Drawing Pulse Output Kits 475 244 001 10 30 VDC 475 244 002 110 220 VAC 475 244 003 10 3...

Page 30: ...on and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WARNING One eyelet is installed to a true earth ground Requires a 5 16 or 8mm maximum diameter bolt One eyelet is fastened to the pump hardware To b...

Page 31: ...ansfield Ohio certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic Containment Duty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify confo...