WINCH MANUAL
RIGGING TECHNIQUES
6
utilize this bolt pattern for the most popular vehicle and mounting
channels. If you cannot find a kit locally, contact us and we will
provide you with the name of a dealer near you. If you utilize the
mounting channel, you must ensure that it is mounted on a flat
surface so that the three major sections (motor, drum and gear
housing) are properly aligned. Proper alignment of the winch will
allow even distribution of the full rated load and reduce the chance
of damaging winch or equipment. Poor installation contributes to
approx 90% equipment or winch damage.
2. Start by connecting the Roller Fairlead to the Mounting Channel
using 2 each of the Cap Bolt, Flat Washer, Lock Washer and securing
with Nut (Make sure the bolt is placed through the mounting
channel and roller fairlead from inside the channel. This will allow
enough clearance for the winch to be placed in the channel without
obstruction.)
3. Assemble the winch to the (optional) Mounting Channel by first
pulling and releasing the clutch knob to “Out” position (Free
Spooling). Pull out a few inches of cable from the drum and feed the
wire loop through the opening in the front of the mounting channel
and roller fairlead. Now, using the remaining Cap Bolts, Flat Washer,
Lock Washer, and Nut secure the winch to the mounting channel.
4. Connect the battery and motor leads. Remember every type of
winch is different.
CAUTION
Batteries contain gases which are flammable and explosive. Wear eye
protection during installation and remove all jewelry. Do not lean over
battery while making connections.
5. Assemble the Clevis Hook to the cable. Take off the pin from the
Clevis Hook, connect the Clevis Hook to the cable and mount the pin
back to the Clevis Hook.
6. Always use the Hand Saver (Optional) when free-spooling and re-
spooling the wire rope. Using the Hand Saver keeps your hands and
fingers away from the rotating drum.
7. Check for proper drum rotation. Pull or turn the clutch knob to the
“OUT” “Disengage” position (Free-spooling). Pull out some cable
from the drum, and then turn the clutch knob to the “IN” “Engage”
position to engage the gears. Press the cable out button on the
remote lead switch. If the drum is turning and releasing cable, then
your connections are accurate. If the drum is turning and collecting
more cable, then reverse the leads on the motor. Repeat and check
rotation.
RIGGING TECHNIQUES
Locate a suitable anchor such as a strong tree trunk or boulder.
ALWAYS use a sling or strap as an anchor point on a object, Never use the
cable or hook as a anchor point attached to an object.
CAUTION
NEVER attach the clevis hook back onto the winch cable as this could
cause damage to the cable.
CAUTION
Do not winch from an acute angle as the wire rope will bind up on
one side of the drum causing damage to wire rope (Bird Nesting) and
cause major damage to winch and possible equipment.
NOTICE
Short pulls from an angle can be used to straighten the vehicle/
equipment. Long pulls should be done with the wire rope in a straight
line to winch/vehicle, see above illustration.
CAUTION
When pulling a heavy load, place a blanket or jacket over the wire rope
five or six feet from the hook because in the event of a broken cable it
will dampen the force.
For additional protection open the hood/bonnet of the vehicle as
shown.
