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WINCH MANUAL 

IMPORTANT SAFETY INSTRUCTIONS

4

 

NOTICE

The vehicle engine should always be kept running during winching 

operation to minimize battery drain and maximize power and speed 

of the winch. If the winch is used for a considerable amount of time 

with the engine switched off the battery will drain and be too weak to 

restart the vehicle engine. If this happens stop winching immediately, 

jump start the vehicle and charge the battery up before resuming 

winching operation.

 

NOTICE

Get to know your winch before you need to use it.  We recommend 

that you set up a few test runs to familiarize yourself with rigging 

techniques; the sounds your winch makes under various loads and the 

way the cable spools on the drum, etc.

INSPECT the wire rope and equipment before each use.  A 

frayed or damaged rope must be replaced immediately. Use 

only manufacturer’s identical replacement rope with the exact 

specifications. (Ropes are not covered by any warranty offered)
INSPECT the winch installation and bolts to ensure that all bolts are 

tight before each operation or periodcally.

 

NOTICE

Store the remote control lead inside your vehicle or in a safe place.

Never connect the winch cable back to itself.  This will cause cable to 

damage.  Always use a pulley, snatch block, sling or chain of suitable 

strength as shown in the illustrations.

 

NOTICE

Any winch that appears to be faulty, damaged, worn, or operates 

abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED, 

REPLACED OR OVERHAULED. It is recommended that the necessary 

repairs ARE made by a manufacturer’s authorized repair facility ONLY.

 

NOTICE

Pull only on areas of the vehicle as specified by the vehicle 

manufacturer.

 – Only accessories, attachments and/or adapters supplied by the 

manufacturer shall be used.

 

CAUTION

When using the tool, basic safety precautions should always be 

followed to reduce the risk of personal injury and damage to the 

equipment. Read all these instructions before using this tool!

 

WARNING

Keep children away. Children must never be allowed in the work area, 

Do not let them handle machines, tools, extension cords or operate 

this tool.

 

WARNING

Store idle equipment.  When not in use, tools must be stored in a dry 

location to inhibit rust. Always lock up tools and keep out of reach of 

children.

 

CAUTION

Dress properly. Do not wear loose clothing or jewelry as they can 

be caught in moving parts. Protective, electrically non-conductive 

clothes and non-skid footwear are recommended when working. 

Wear restrictive hair covering to contain long hair. 

 

WARNING

Use eye and ear protection. Always wear impact safety goggles. Wear 

a full-face shield if you are producing metal filings or wood chips. 

Wear a dust mask or respirator when working around metal, wood, 

and chemical dusts, and mists. 

 

CAUTION

Maintain this winch with care. Keep this tool dry and clean for 

better and safer performance. Follow instructions for lubricating 

and changing accessories. Inspect winch rope periodically and, 

if damaged, have them replaced immediately by an authorized 

technician. The handles must be kept clean, dry, and free from oil and 

grease always. 
Disconnect or unplug remote switch when not in use.  

 

DANGER

Stay alert, watch what you are doing, use common sense. Do not 

operate any tool when you are tired.

 

WARNING

Check for damaged parts

. Before using this winch, any parts that 

appear worn or damaged should be carefully checked to determine 

that it will operate properly and perform to its intended function. 

Check for damage including alignments, binding of moving parts; 

mounting fixtures. Any part that is damaged should be properly 

repaired or replaced by a qualified person. Do not use the tool if any 

switch does not turn “On” and “Off” properly.

 

WARNING

Replacement parts and accessories.

 When repairing or servicing, 

only use identical replacement parts. The use of any other parts will 

void the warranty.

Summary of Contents for 20YPSHY-CAD

Page 1: ...ood before operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subje...

Page 2: ...important that you understand the basics of its operation and specifications so that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch a...

Page 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Page 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Page 5: ...t least 10 of the rated line pull or the outer wraps will draw into inner wraps and damage winch cable Before operating the winch under load you should check proper function of the winch by engaging a...

Page 6: ...r and closed center An open center valve allows a continuous flow of system hydraulic fluid through the valve even when the selector is not in a position to actuate a unit A closed center selector val...

Page 7: ...alance Valve Winches Control Unit Directional Valve Relief Valve Pump Oil Tank Engine Balance Valve Directional Control Valve Engine Relief Valve Pump Oil Filter Reservoir Cooler Throttle Valve Motor...

Page 8: ...bsence of such a valve could cause serious damage the winch and or serious injury or death If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the i...

Page 9: ...peration of the hydraulic winch and its systems regularly during the work or weekly In case of abnormal temperature rise leakage abnormal noise and vibration or pressure fluctuation the user should st...

Page 10: ...ime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard rates The warranties set forth herein are exclusive and in lieu of all other warranties whether or...

Page 11: ...2 320mm Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 2 5 362 6 4000 1814 4 2 609 1 8000 3629 8 5 1232 8 15000 6804 14 0 2030 5 20000 9072 17 5 2538 1 Layers Line Pull and Ro...

Page 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 2 3 1 4 5 6 12 13 15 10 11 16 17 18 13 19 20 21 22 23 24 25 26 28 7 8 9 14 29 34 35 36 11 10 6 7 8 9 31 32 30 37 38 39 40 39 41 33 27 20YPSHY CAD...

Page 13: ...000300 Drum Assembly 1 19 HX2000016 Screw M8 x 35 24 20 HX2000017 Lock Washer 8 24 21 HX2000018 End Bearing 1 22 HX2000019 Gear Ring 1 23 HX2000400 Gear Carrier Assembly Output 1 24 HX2000500 Cam Gear...

Page 14: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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